每一辆新车都装有来自博泽的机电系统,无论是车门、座椅还是电动马达,拥有超过80家制造商和40家供应商依赖于国际公司的生产力,这种高端性能的要求在所有过程中必须要有绝对的可靠性,特别是在新开发商品数量持续加的情况下,上述这些原因都是让第二大的生产工厂重组物流和生产供应以及整合仓库储存能力的充分理由,博泽的大目标–无叉车工厂。
Since a reliable production operation is a key to Brose, the solution needed to be precise. The introduction of tugger trains to take product supply to the production facility enabled a reliable automation process. The intralogistics processes, including tugger train loading, are all fully automated for the world-renowned automotive supplier. The innovation of the material flow concept is apparent in the functional scope of SAP EWM, a concept unrivaled in the industry. It includes sequenced retrieval and provision is based on the needs and the fully automatic loading of bins for tugger trains. It has been integrated into the existing SAP infrastructure, which is precisely tailored to the needs of Brose.
To achieve the specific tugger train logistics requirements, an extensive planning tool has been designed in collaboration with the Technical University of Munich. As a certified SAP partner, SSI SCHAEFER implemented this directly within SAP EWM. The result is a reliable, preplanned timing of tugger trains based on multiple variables, including shifts, breaks, or routes within a given timetable.
The downstream process and plant control is carried out via SAP. In addition, a 5-aisle high-bay warehouse and a 7-aisle miniload system automatic storage and retrieval machines house the various automotive parts for storage until needed for manufacturing. Numerous conveyor system components, as well as the use of robotic applications for automated depalletizing, ensure high process efficiency in the material flow.