Smart Maintenance: Online Fashion Retailer Takes Warehouse Logistics to the Next Level

Maximum availability at minimum cost: With SSI SCHAEFER’s predictive maintenance, online fashion retailer revolutionizes their processes in their e-commerce warehouse.

Efficiency reimagined – with predictive maintenance

This online fashion retailer is a real trendsetter. With brands such as Pretty Little Thing, Karen Millen and Debenhams in their portfolio, the British online fashion retailer delights customers all over the world. And their demands are high: In addition to modern styles and top quality, they also expect the shortest delivery times. To meet these demands, this online fashion retailerhas worked with SSI SCHAEFER to equip their distribution center in Sheffield, UK, with state-of-the-art automation technology.

Covering an area of over 57,000 sqm, the complex material flow system with an SSI Cuby shuttle warehouse and WAMAS logistics software processes around 40,000 items per hour. However, even the best technology alone is not enough to keep a system of this size running smoothly – only a well-thought-out maintenance strategy will ensure them continues to perform at their best in the future.

The solution

Predictive maintenance by SSI SCHAEFER offers the optimum solution here: Smart maintenance combines real-time monitoring, big data and artificial intelligence to precisely predict the maintenance requirements of each individual component. In a pilot project, the entire system was digitally networked step-by-step. This means that all key performance indicators for over 5,000 assets can be recorded continuously.

The data collected is collated in the WAMAS Maintenance Center, where it is evaluated by the analysis software from SupplyBrain – an SSI SCHAEFER start-up. The goal: To optimize maintenance planning and identify weak points before they become a problem.

Predictive maintenance can avoid unnecessary inspections, optimize staff deployment and reduce downtimes to a minimum.

Predictive maintenance: The game changer in the warehouse

Thanks to predictive maintenance, this online fashion retailer is always one step ahead. The data analysis revealed, for example, unexpected wear on conveying sections caused by irregular operating cycles. SSI SCHAEFER’s resident maintenance team was able to intervene in a targeted manner, to prevent downtimes and to optimize the maintenance strategy in the long term. The result: Maximum efficiency of the entire warehouse infrastructure – and a clear competitive advantage for trend-setting.

Predictive maintenance has revolutionized maintenance. Instead of being guided by rigid maintenance schedules, we now rely on data-based decisions – and that changes everything. Less unnecessary maintenance means greater efficiency, lower costs and unprecedented availability.

Craig Patterson
RM Service Manager UK/Ireland at SSI SCHAEFER
Craig Patterson
RM Service Manager UK/Ireland at SSI SCHAEFER

A Look Behind the Scenes of Resident Maintenance

Immerse yourself with us in the world of SSI Resident Maintenance, using the example of this online fashion retailer. Craig Patterson, RM Engineering Manager at SSI SCHAEFER, provides exclusive insights into the challenges and tasks of his resident maintenance team on site. Have a look!

Highlights of the solution

Pouch Sorter SSI Carrier: A modular pouch sorter for e-commerce and omnichannel distribution

Pouch Sorter SSI Carrier

Shuttle System Cuby with up to 36 storage levels

SSI Cuby

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WAMAS Software Solutions

Predictive Maintenance: The Maintenance of Tomorrow

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