Neunkirchen/Hranice – SSI SCHAEFER has officially reopened its spare parts warehouse in Hranice, Czech Republic. The new location is located in close proximity to the facility for storage-retrieval machines and boasts significantly expanded production capacity with additional opportunities for growth. In addition to the comprehensive pallet spaces, the spare parts warehouse also has three SSI LOGIMAT lifts with ergonomic workstations for rapid processing of small parts orders.

Since 2014, the previous warehouse on the factory site of SSI SCHAEFER in Hranice has been supplying customers and service technicians with spare parts for automatic warehouses. The trend towards warehouse automation is causing business development to expand. As part of this trend, SSI SCHAEFER planned some adjustments in the storage-retrieval machine production facility. This required changes to the production flow in Hranice and a relocation of the spare parts warehouse. “Thanks to the excellent support from plant manager Robert Selzer and his team, it was possible to find a new location for the spare parts portfolio quickly. The tight time frame made successful implementation of this project a major challenge, but everyone involved helped us meet it successfully,” says Christian Puntigam, Global Head of Service Line Part Services at SSI SCHAEFER.

In an initial step, SSI SCHAEFER prepared half of the available space in an existing building for the new use. The capacity of the pallet rack warehouse was doubled, and SSI LOGIMAT lifts were integrated into the new layout for small parts storage, as well as a crane for handling heavy spare parts packages. The remaining space will be converted to meet the new requirements in the first quarter of 2023. Located a very short distance from the production facility, the new building minimizes the internal transport time for parts and also provides a very efficient goods delivery and collection process for external suppliers.

Rapid Delivery and High Availability Benefit Customer Service

Regional SSI SCHAEFER customers and employees can order all the spare parts conveniently from the SSI Webshop. Incoming orders are automatically forwarded to the warehouse via established IT interfaces, so the picking process can start immediately. In addition to automated order and warehouse processing, the new building also houses the following activities: incoming goods receipt and quality inspection, picking, pre-assembly, organizing transport and issuing customs documents. In the future, it will also be possible to carry out minor repair work at.

The spare parts warehouse portfolio will follow a so-called “highly dynamic warehouse management process,” with the clear objective of integrating highly critical, high-priority parts with dedicated flexible stock. The significant reduction in delivery times and high availability of the required spare parts will also increase customer satisfaction.

From left to right: Jan Skypala, Spare Parts Team Leader, Hranice; Radek Nemec, Spare Parts Department Head, Hranice; Elie Zita, SVP of the Customer Services Business Unit; Christian Puntigam, Global Head of Part Services; Robert Selzer, Head of the Hranice plant; and Gerald Insupp, Global Head of Spare Parts Management, at the official reopening of the spare parts warehouse in Hranice, Czech Republic.

SSI LOGIMAT lifts store all the small parts for rapid ergonomic picking.

The Fraunhofer Institute for Material Flow and Logistics (IML) has successfully validated SSI SCHAEFER software in the validation of Warehouse Management System (WMS) solutions. With the help of the manufacturer-independent "WMS Online Selection", Fraunhofer IML supports companies in selecting the optimal suitable WMS and provider. The validation signet once again confirms the quality of SSI SCHAEFER software solutions.

The platform warehouse-logistics.com, operated by Fraunhofer IML, has been one of the best-known portals for Warehouse Management Systems worldwide for more than 20 years. Since 2020, the original "WMS Database" has become a cross-system "Logistics IT Database" by adding further logistics IT systems. The functional comparison of more than 90 logistics IT systems, free market studies and publications as well as the full range of consulting services in the field of logistics IT make warehouse-logistics.com a holistic information platform about software for logistics.

WAMAS WMS in the top field

In the run-up to the validation, the experts of "Warehouse Logistics" checked more than 3,700 requirement criteria. The success certifies that the standardized logistics software WAMAS, developed in-house by SSI SCHAEFER, has the highest breadth and depth of functionality as well as proven stability and performance as the cornerstone for seamlessly interlocking processes and highest throughputs in modern, efficiently organized warehouses. The results of the qualification round published in August 2021 can be found online at https://www.warehouse-logistics.com/57/3/11917/news.html.

"The provision of the validation signet and the presence in the logistics IT database of the portal is the confirmation of a renowned and globally recognized authority that our WMS solutions for modern warehouse management demonstrably meet the highest requirements," says Notker Steigerwald, Head of Business Unit Logistics Solutions at SSI SCHAEFER.

SSI SCHAEFER believes, after being recognized in the Gartner® Magic Quadrant™ for Warehouse Management Systems[1] by Gartner, Inc., in July 2021, the validation of WAMAS by the experts of "Warehouse Logistics" is once again an official seal of approval for SSI SCHAEFER's high-performance logistics software.

With more than 1,100 employees in the Software Solutions division, the SSI SCHAEFER Group with a total of 10,500 employees is a market partner that knows the requirements of modern material handling from hardware to software and translates them into sustainable solutions for its cross-industry customers.

[1] Gartner, Magic Quadrant for Warehouse Management Systems, Simon Tunstall, Dwight Klappich, 30 June 2021.

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Gartner does not endorse any vendor, product or service depicted in its research, and does not advise technology users to select only those vendors with high ratings or other attributes. Gartner publications reflect the views only of the Gartner research organization and should not be relied upon as factual. Gartner disclaims all warranties, express or implied, with respect to this research including fitness or suitability for a particular purpose.

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Modern Design, Improved User-Friendliness and Target Group-Specific Content

The corporate website is the business card of every company and the central point of contact for users of all kinds, from customers, suppliers and other interest groups, to employees and potential new employees. With the new, optimized website of SSI SCHAEFER, a leading provider of modular warehousing and logistics solutions, users can now more effectively find their way around, and easily get to the information that is of interest to them more quickly.

After an extensive revision, the site now presents itself with a modern design, with improved user-friendliness and various options for direct contact, as well as shorter loading times. Tailor-made target group and specialist content on solutions and products - from fully automated warehouses, service and maintenance, robotics and automated guided vehicles to workstations, racks and containers - has been restructured and in some cases updated or newly added. It gives users comprehensive information provided through the website's product pages, news and blog articles with videos, best practice guides and white papers. Under the restructured Trends & Insights section, all the latest best practice guides and customer case studies, can be downloaded. In addition, the most important and current information is bundled in the new Newsroom.

Along with the new and updated content of the website, special attention was paid to the navigation, which is now intuitively structured and allows easier user operation. The complexity of the site was reduced with a new frontend and backend structure, bringing the performance of the website up to the latest standard.

The websites for Germany, the USA, the UK, Austria, Switzerland and the Netherlands are already live. The launch of the new website in the other countries is in full swing.

On the 24^th of June SSI SCHAEFER’s new Benelux central office in Oosterhout, Netherlands, officially opened its doors to the public. The SSI SCHAEFER Group is the world’s leading provider of modular warehousing and logistics solutions. The new office accommodates employees from multiple departments from both, Belgium and Netherlands, and is the new Hub of SSI SCHAEFER Benelux.

SSI SCHAEFER has been on the Dutch and Belgian market for more than thirty-five years. The next strategic move for the company's development was to open a new modern facility that would serve the needs of the employees and customers of the local branch.

During the official opening, Peter Pompen, Managing Director of Benelux, stated: “We are happy to welcome you all to the new Benelux central office. SSI SCHAEFER has had a long but rewarding journey from a small local branch that opened in 1987 with only a hand full of people to being a home for more than seventy professionals.”

Steffen Bersch, CEO of the SSI SCHAEFER Group, along with senior executives from the global organization and regional offices attended the event to join the celebration and congratulate their colleagues on the new milestone. Steffen Bersch stated: “Creative teamwork is needed to develop modern Intralogistics 4.0 solutions for our customers. With the new offices and the Training & Experience centre, the prerequisites for agile working in a modern corporate culture have been created here in Oosterhout.”

The opening was followed by a tour around the new office and the new customer Training & Experience centre. During this festive ceremony, the audience had a chance to get acquainted with the in-house equipment exhibition and SSI SCHAEFER’s remarkable history facts. The purpose of the experience centre is to enable customers of small and medium-sized enterprises to see, evaluate and even try out SSI SCHAEFER’s products. The test room features smart and conventional storage solutions: PR 600 for pallet storage, R 3000 shelving for cartons and totes and cantilever racking for long or heavy goods. The exhibition also included SSI LOGIMAT® Vertical Lift Module and Automated Guided Vehicle WEASEL®.

SSI SCHAEFER Benelux also thanks the strategic partners who were able to attend the opening.

Daan van Iersel, Warehouse Manager, NSK Europe: "Our company is continuously working on optimising our logistics processes. We have been a customer of SSI SCHAEFER for many years and know the people and the possibilities. It's really great to be able to meet in this setting. With the new office building and the in-house Training & Experience Center, they are showing what they can do and why we are working with them. It's great to see these developments and definitely worth a visit."

In the future, the new Training & Experience centre will be available to interested companies who would like to experience SSI SCHAEFER's products and systems live in a tour.

Even More Efficient Together – Mobile Racks in Combination with Automated Guided Vehicles to Save Space and Optimize Material Flow

When existing warehouses need to be upgraded without the option of expansion, or new buildings require smaller dimensions due to high property prices or other limiting factors, more and more companies opt to use mobile racks in combination with automated guided vehicles. This solution package from SSI SCHAEFER can be easily integrated into existing warehouse layouts, saves space, enables a constant material flow around the clock and helps reduce operating costs in the long run. Customers become less reliant on staff, and the error rate tends towards zero.

Identifying Potential for Improvement and Meeting the Challenges of Large Load Carrier Handling

Continuing cost pressure is forcing more and more companies to put the organization of their intralogistics processes to the test. Personnel expenses are high, at the same time there is a shortage in qualified staff who have to meet increasingly complex requirements in production, installation and warehouse logistics. In addition, processes can often no longer be ideally coordinated due to historically grown structures. This results in material supply delays and picking performance declines, which in turn may have a negative impact on on-time delivery and customer satisfaction. Moreover, operators have to expand their capacities on a limited footprint. However, it is often obvious that the height of a building is not optimally used. Volume-optimized mobile racking (MR) systems accessed by automated guided vehicles (AGV) save space while increasing storage density and achieve maximum process reliability and flexibility, as well as efficient, staff-independent transport of goods. This solution offers a simple approach to automation at a moderate price and can be extended at any time if required. Companies can choose between AGVs designed for narrow aisles or wide aisles and see the benefit immediately:

• 40% less space required than with stationary rack lines

• Only one operating aisle to access stored goods

• Storage capacity increased by more than 90%

• 85% more storage quantity on the same footprint

• Constantly timed flow of goods

• Improved utilization

• Reduction of buffered stock

• Error reduction

Mobile Racks – More Storage on a Smaller Footprint

Both modules are part of SSI SCHAEFER’s extensive, modular range of products for holistic optimization of material flows among various areas. For example, a mobile racking system for pallets requires approximately 40% less space than stationary rack lines, so it is the ideal solution for creating more storage space on a limited footprint. The increase of capacity in vertical direction enables companies to increase their storage capacity by approx. 85% while having the same footprint. Search processes and walking times are eliminated, and previously required traffic areas are reduced. Therefore, mobile racking systems are ideal for efficient storage of pallets with different SKUs and a comparably low picking frequency on a small footprint. Further advantages, especially concerning the responsiveness in case of changing framework conditions, are achieved by combining a mobile racking system with one or several automated guided vehicles.

AGVs – Always Reliable, Always on Track

Automated guided vehicles (AGVs) for large load carriers, such as SSI Heavy Load AGVs, allow seamless integration, require less space than conventional conveying systems and pay for themselves in next to no time. They enable continuous and constant material flow and reduce the dependence on staff and expensive forklift equipment. The error rate is minimized as well, leading to a better delivery quality. In combination with a mobile racking system, an automated guided vehicle (AGV) can handle 11 to 14 double cycles per hour. If performance demands increase, the number of aisles and AGVs can be increased, or storage and retrieval steps decoupled to take advantage of less busy periods. The WAMAS® logistics software with an integrated fleet controller offers performance-oriented control. This control system can also be easily connected to superordinate host systems of the customer via a standardized interface. Optionally, WAMAS® Lighthouse can also be used for visualization purposes.

Increased Efficiency and Supply Reliability

Whether it’s the automotive sector, food & beverage, e-commerce or productive industry – the demands on a constant availability of goods and/or materials is constantly rising. To prevent supply bottlenecks, the trend is for companies to revert to insourcing for process steps that had been outsourced to external service providers. They are thus able to control all their processes, obtain planning security by linking all process steps and improve their responsiveness. Thanks to software such as WAMAS® WMS/MFS or SAP EWM, they also benefit from greater stock and material flow transparency. Transparency also is essential for controlling. While it is almost impossible to measure the performance of forklift truck drivers, the use of mobile racking systems which are supplied by automated guided vehicles generates key figures that provide explicit information on system performance. In this way, the degree of supply reliability to be provided can also be clearly represented, a criterion which is relevant for (potential) customers and creditors, such as banks.

Better Utilization and a Short Payback Period

“For increasing efficiency and optimizing costs in the medium term, an interlinked overall system has the advantage that it can achieve smooth 24/7 operation,” says David Eisenhut, Director of Business Development for Dynamic Systems, Products & Equipment at SSI SCHAEFER. “The warehouse can, for example, be reorganized overnight and prepared for goods-in and goods-out on the following day. Moreover, existing buildings can be automated with high density, and the material flow is stabilized.” Markus Külken, Vice President of Product Line Material Flow, Products & Equipment at SSI SCHAEFER, adds: “Operators benefit from completely autonomous storage, retrieval and transport processes with reliable timing. They can expand without being dependent on staff. They no longer have to pay for damage to warehouse equipment caused by forklifts or for the absence of employees. Shorter search times and walking distances, as well as a minimal return rate, also help to reduce costs in the long term.”

Diverse customer benefits to secure competitiveness

The mobile racking systems as well as the automated guided vehicles by SSI SCHAEFER are designed as a modular system and can be easily retrofitted. In combination, they decisively contribute to the optimization of storage and transport processes and help to map these processes from a business management perspective. This solution is particularly suitable for so-called slow movers or B/C items, which are not accessed frequently. Category A goods can be stored in static racks or in even higher performance areas, such as the SSI Orbiter® pallet shuttle system. Small and medium-sized enterprises in particular benefit from the high storage density that mobile racking systems can achieve, freeing up space that can be used for other purposes. You reduce staff, the system works around the clock if required, and you can respond flexibly and quickly to new customer requirements. If the requirements increase, the system grows with them. The initial implementation takes about 10 months. After delivery, commissioning is completed within a maximum of three weeks and the AGV(s) is/are immediately ready for operation.

Powerful solution packages from a single source

With this combined application, SSI SCHAEFER offers a safe, proven and tailor-made solution package with interfaces and product components designed for mutual compatibility from a single source. It saves time, ensures investment security and prevents unplanned follow-up costs. Customers do not have to coordinate and implement the services and products of different suppliers, which may not be perfectly compatible. Several different interfaces complicate troubleshooting if errors occur during operation. In contrast, with our proven solution package, companies can focus on their core business and have confidence from the outset that all components are perfectly attuned to each other and will interact seamlessly and intelligently. Also maintenance and support are provided by a single source at SSI SCHAEFER. Furthermore, small and medium-sized companies benefit from our extensive experience gained by implementing numerous large and complex projects.

The long-established and successful mineral water producer Peterstaler Mineralquellen, based in Germany’s Black Forest, is building a new logistics hall at its Bad Rippoldsau site. To ensure efficient storage and dispatch of goods produced at the facility, SSI SCHAEFER is implementing a fully integrated intralogistics solution. Commissioning is scheduled for the end of 2025.

With more than 200 million bottles sold last year, Peterstaler Mineralquellen achieved a new sales record. The company’s impressive growth is largely driven by the success of its "Black Forest" brand, which has quickly climbed to become the third most popular still mineral water in Germany.

To keep pace with rising demand, Peterstaler is reactivating its production site in Bad Rippoldsau. In January 2025, installation of a new filling line with a capacity of 35,000 PET bottles per hour began there. To support this expansion, SSI SCHAEFER is delivering a fully automated channel storage system that will buffer goods directly from production. In addition to storage, the retrieval and loading processes will also be fully automated. 

Maximized capacity in a compact footprint

For structural reasons, the height of the warehouse is limited to 9 meters. To make the most of the available space, SSI SCHAEFER designed a compact channel storage solution. On just 1,400 square meters of floor space, more than 2,200 pallet storage locations will be created across two opposing blocks within the logistics hall. Between these blocks runs a central conveyor system, which delivers pallets directly from production.

Storage and retrieval in both channel systems will be managed by the high-performance SSI Lift & Run shuttle system. Engineered for facilities with low ceiling heights, the solution provides excellent throughput. The autonomous load handling device SSI Orbiter LHD (Load Handling Device) is used to handle the pallets in the storage channels. The channel vehicle serves all storage locations, ensuring highly dynamic processes. The system is designed to handle more than 60 double cycles per hour. Pallets are automatically transported from storage to outbound loading docks via the central conveying system, and final truck loading is fully automated by an additional integrated system.

A key element of the solution is the seamless integration of WAMAS Material Flow System (MFS) into Peterstaler’s existing IT infrastructure, including ERP and WMS platforms. The WAMAS Control Center serves as a central information platform that visualizes and monitors all intralogistics processes in the warehouse and provides relevant key performance indicators. This close IT integration creates the conditions for a stable material flow with high throughput and enables Peterstaler to use the expanded capacities of the Bad Rippoldsau site efficiently in line with market requirements.

A fully integrated turnkey solution

Implementation of the channel storage system will begin in early summer 2025, with go-live expected by year’s end. The short project timeline is made possible by SSI SCHAEFER’s comprehensive portfolio of products and services – a decisive factor in Peterstaler’s vendor selection.

Compact channel storage with SSI Lift & Run shuttle system: Over 2,200 pallet storage locations on 1,400 m² at a height of 9 m.
 

Logistics Center Bad Peterstal: Founded in 1926, Peterstaler Mineralquellen is a traditional company from the Black Forest offering a wide range of mineral waters.

© Peterstaler Mineralquellen GmbH

• New event format from SSI SCHAEFER highlights the key role of software in intralogistics

• Continuously expanding software know-how for innovative customer solutions

Automation in combination with the right software is the key to optimizing warehouse logistics. However, linking the two coherently and efficiently requires expertise that needs to be continuously developed. That is why 70 SSI SCHAEFER experts from around the world came together at the Austrian software headquarters in Friesach near Graz to combine their software expertise and exchange ideas in extensive discussions on development and the future.

WAMAS® - Software that connects and moves

In the face of ever more demanding markets and customer requirements, companies and their logistics need to be dynamic and adaptable to remain competitive and be able to implement new, profitable business models. In this context, SSI SCHAEFER’s logistics software WAMAS® serves as the pacemaker of modern intralogistics systems and processes where one cog runs smoothly into another. “WAMAS has been driven by the competence of our 1,100 software experts for almost 30 years and proven by worldwide successes,” states Martin Frischenschlager, Vice President of Product Line Software. “We have established close partnerships with many of our customers for years, often decades. It is this success that drives us to look ahead together and become even better."

Forging ideas and securing customer success together, sustainably

With the new format “Software Summit”, SSI SCHAEFER is further expanding its associated commitment. 70 employees from Spain, Italy, Denmark, Brazil, Mexico, and the USA followed the invitation to Friesach. Under the motto “connect-exchange-evolve”, the speakers at the Software Summit provided insights into best practice cases, new strategies, and forward-oriented solutions. “"Right now, it is enormously important that we again create an intensive, personal exchange across national borders. With this event, which will be held annually from now on, we want to foster cooperation between the global divisions, sharpen common goals and expectations, and discuss key aspects of our software strategy,” explains Martin Frischenschlager. “We have a unique team of employees from the areas of software development, consulting, product management and project implementation with an enormous amount of know-how. You can feel the positive spirit and the drive - and that is exactly what we need to offer our customers the best solutions. Today and in the future.”

Cross-divisional thinking and acting as a driver for innovation

For customers to achieve their return on investment in the shortest possible time, it is SSI SCHAEFER’s task to provide and implement future-oriented software technology that, in addition to the required performance and efficiency, also ensures the longevity of a chosen warehouse logistics solution. Regular WAMAS product releases contribute to this, incorporating the results of a constant exchange among experts - from product development to sales and implementation.

The focus is on two main topics:

• Increased modularization and standardization of the software - enhanced by maximum flexibility and the possibility of  customized adaptation to individual business processes.

• Increased digitization and connectivity along the supply chain to be able to control complex automated processes optimally using real-time analysis, smart data processing and optimization algorithms, and to ensure seamless transparency.

Consequently, WAMAS is much more than a warehouse software. WAMAS links all performance modules of an intralogistics system to a process-safe and at any time scalable overall solution without media discontinuity. At the same time, WAMAS offers numerous options for flexible, tailor-made customizing. Furthermore, the end-to-end transparency gained is more important today than ever to make companies' intralogistics more resilient and agile, also thanks to intelligent features.  

The EDEKA Group of Companies Northern Bavaria-Saxony-Thuringia is one of seven regional groups of companies within the cooperatively organized EDEKA Group. It supplies around 900 grocery stores in northern Bavaria, northern Baden-Württemberg, Thuringia and Saxony, making it the largest local grocery supplier in the region. The Gochsheim location supplies some of the EDEKA stores in northern Bavaria with items from the dry goods line, frozen goods, delicatessen products, as well as fruit and vegetables. Expanded warehouse space is in demand given the rate of steady growth in the past plus the projected growth in years to come. The general contractor SSI SCHAEFER was awarded the contract to implement the warehouse expansion in 2020.

“SSI SCHAEFER’s excellent concept planning and potential for cost optimization helped us right from the sales phase,” says Dr. Stefan Winter, Project Manager Logistics at EDEKA Handelsgesellschaft Nordbayern-Sachsen-Thüringen mbH. “We were also impressed with the expertise in logistics solutions for food wholesale.”

More Warehousing Capacity

Given the limited amount of space available for expansion, the objective was to implement an economical solution that required little space while creating the greatest possible additional capacity for fast movers. Therefore, an automated high-bay warehouse was ideal for the available space because the capacity expansion was achieved by constructing higher. SSI SCHAEFER built the 4-aisle high-bay warehouse in Gochsheim in 2020/21 with a floor area of approx. 100 m x 32 m and a height of 28 meters. It provides space for more than 10,000 pallet locations and is designed for single- and double-deep storage of the dry goods line. The concept already accounts for projected growth. The silo construction, i.e. the wall and ceiling cladding, is directly connected to the high-bay racks, saving construction costs for EDEKA. SSI SCHAEFER supplied all the components of the intralogistics solution from a single source and in-house, including the steel construction for the high-bay warehouse as well as storage-retrieval machines, pallet and roller container conveying systems, and the corresponding logistics software as well.

Increased Picking Efficiency

Goods from EDEKA’s suppliers arrive at the regional warehouse in Gochsheim. After goods-in, the pallets are transported via pallet conveying systems to the high-bay warehouse, where intermediate buffering of the goods takes place. The special aspect of the high-bay warehouse is the picking supported by the WAMAS® logistics software using Pick by Voice across two levels, which SSI SCHAEFER has integrated into the steel construction. This increases the number of picking stations and the transparency of the processes on the given floor space, allowing the space to be used efficiently. The pallets retrieved by the storage-retrieval machines are transported directly to the ergonomic workstations on the respective level via gravity roller conveyors, in what is known as tunnel picking. Here, the picking processes occur bundled on the levels, which in turn increases ergonomics and optimizes process efficiency. In addition, significantly fewer forklifts are needed in picking, which increases the transparency of picking processes. At the material-supply areas of the high-bay warehouse, the cases are then manually picked directly onto the corresponding roller containers and pallets, from where a special roller container conveying system transports them to the goods-out area. If a store requires single item pallets, they are removed from the high-bay warehouse and automatically transported directly to the goods-out area via the pallet conveying system.

Suitable Solution for Food Retail

The intralogistics solution from SSI SCHAEFER also features a high degree of customization. It adapts to the special requirements in EDEKA’s food retail and covers all customer-specific requirements. For example, the WAMAS logistics software, the modules of which have been specifically tailored to meet customer needs, is impressive because of its strong functional depth and has been setting standards in the EDEKA Group for a large number of retail stores throughout Germany since 2003. WAMAS stands for perfect interaction between the warehouse management and material flow system, all from one source. The core tasks of the WAMAS warehouse management software include the administrative functions, inventory and storage location management and the mapping of the logistics processes. The main focus is always on centralized organization across the locations. Within the hierarchy, the WAMAS material flow system is located below the warehouse management system, responsible primarily for allocated transports. Control and optimization functionalities and the corresponding interfaces to the subordinate control and external systems ensure a continuous, uninterrupted mapping of the flow of goods. In Gochsheim, a number of special features were implemented in line with the storage units, including the item-dependent speed of the storage-retrieval machines: The speed of the storage-retrieval machine is adjusted according to the pallet system, system utilization and load. This means absolute safety for the storage location. In addition, a plausibility check of the pallet height is performed via the quantity and number of layers. Another advantage of the load-dependent speed of the storage-retrieval machines is the reduced noise level for warehouse staff.

Moreover, the intralogistics solution scores with the maximum availability of the system, even at peak times. Projected business growth has already been factored into the planning so that it can be handled by the new system. In addition, EDEKA can rely on technically reliable components. The installed components all come from SSI SCHAEFER’s own production, which ensures the consistently high quality of the product. Should a malfunction ever occur, the service contract specifies fast response times in case of need to ensure the high performance of the system.

Four SSI Exyz storage-retrieval machines are used in the high-bay warehouse, which are characterized by their energy efficiency and thus contribute to sustainability. On the one hand, the extremely compact design of the SSI Exyz and the optimized control system ensure 5% more space after installation as compared to high-bay warehouses with conventional storage systems. This means that the SSI Exyz eliminates many cubic meters that would otherwise have had to be built, heated or air conditioned. On the other hand, a counterweight integrated in the mast completely saves the energy for the lifting gear from the outset. Conventional storage-retrieval machines can only recover this energy incompletely and with poor electrical efficiency. Standards at SSI SCHAEFER include drive dynamics and drive curves optimized for demand, energy-efficient drives and internal and external energy recovery.

After a realization period of just twelve months, the home stretch has been reached: Thanks to the expansion of the logistics center at the Gochsheim location, EDEKA can supply its stores in northern Bavaria extremely reliably.

“The high-bay warehouse has allowed us to make the best possible use of the available space, and the two picking levels have increased the number of picking locations in the area,” says Dr. Winter in summing it up. “In the course of automation, we now benefit above all from optimized process efficiency – from goods-in to pallet replenishment and the reduction in forklift transports.”

SSI SCHAEFER is launching a fully automated piece picking system with numerous innovative features – the SSI Piece Picking application. This versatile solution, which includes a dedicated smart software, boasts advanced functions such as pick-and-place, object recognition using artificial intelligence (AI), a patented gripping point determination, and extremely gentle product handling. The intelligent robotic cell, which can combine with other SSI SCHAEFER components, was debuted in Stuttgart from April 25 to 27 at LogiMAT, Europe’s leading material handling trade show.

Smart picking robots are becoming a permanent fixture in intralogistics. In addition to performance issues, other key reasons include rising labor costs, as well as a shortage of skilled workers. Furthermore, companies want to improve working conditions and reduce employees’ workload. This approach has humans and machines work side by side with robots handling more and more of the repetitive, monotonous tasks. This achieves significantly greater picking performance alongside maximum picking accuracy and availability. “In these scenarios, it is our job to take advantage of our bundled know-how for continuous further optimization of our automation solutions according to market demand,” says Peter Lambrecht, SVP Global Head of Sales, BU Logistics Solutions at SSI SCHAEFER. “From our customers’ point of view, simple processes and ergonomics are crucial, while wanting to increase efficiency at the same time.”

Tailored Piece by Piece to the Next Process Steps

SSI SCHAEFER already offers a fully automated, robotics-supported solution for single-piece picking that has been proven in practice and also meets requirements for zero-defect tolerance and end-to-end traceability of goods. But after a further development process, the SSI Piece Picking cell now does much more. SSI Piece Picking started through a collaboration with RO-BER, an SSI SCHAEFER Group company, and draws on bundled know-how from numerous customer projects. In addition to pick-and-drop, pick-and-place will also be implemented. This function guarantees gentle handling since each item is placed as close as possible to the bottom of the bin or carton. This feature prevents product damage, while precise placement allows optimal utilization of the filling level. A connection to an overhead conveying system is also in the works for the near future. The plug-and-play solution, which takes the form of a pre-assembled unit, can combine with manual workstations. In addition, the robot cell is ideal for use in connection with the SSI SCHAEFER energy-efficient conveying systems and flexible shuttle technology.   

Use Across Industries

AI-based object detection plus state-of-the-art gripper technology ensure that goods are gripped securely and placed gently in target bins or cartons. Instead of finger-shaped grippers, SSI Piece Picking uses smaller, compact suction cups that can reach every corner of a bin/carton, securely gripping even the smallest parts quickly. This function speeds up the overall picking process, and the speed can adapt to the specific product at the same time. Machine learning methods also enable the robots to gain experience with each pick and learn from it, creating a knowledge database available to all other robots. Thus, SSI Piece Picking is suitable for a wide-range of goods in manufacturing, e-commerce, retail and within the pharmaceutical and cosmetics industries, as well as for third-party logistics providers (3PL). 100% product verification is achieved through integrated scanning and weighing functions. During the picking process, the integrated AI is already able to detect, on the basis of single weighing, whether the correct items and requested quantity are picked. If unexpected events occur, such as a barcode that cannot be scanned, an automatic error correction resolves the issue without human intervention.

Highest Quality Standards Through Patented Technology

In addition, the read rate optimization implemented within the SSI Piece Picking solution via barcode detection increases process reliability. The patent-pending pick point optimization automatically shifts the gripping point and makes sure that barcodes are not obscured during picking, so they are scanned immediately. Thus, analogous to the GS1 specifications for code placement, the system is able to read at least 99.5% of the products directly on the first attempt. This increases pick rates while also following the read rate guidelines of the highly regulated pharmaceutical sector. Beyond advanced functions such as pick-and-place and pick point optimization, SSI Piece Picking boasts additional features. In the pharmaceutical sector, the system solution can handle 80% of the product spectrum, including goods in cubic, cylindrical, tubular and blister packaging, and the product range is constantly expanding to include additional formats.

AI Robotics as a Driver of the Digital Transformation

“Depending on the size, weight and storage method, we can pick up to 1,200 individual pieces per hour with our solution,” says Peter Lambrecht. “SSI Piece Picking combines state-of-the-art robotics technology with clever machine learning in an intelligent overall system tailored not only to today’s challenges, but to tomorrow’s as well. This makes the highly innovative robotic cell one of the most powerful and versatile applications for automated single-piece picking.” WAMAS Piece Picking from the WAMAS portfolio provides optimized control for material flows, as well as vision integration, and is responsible for the strong performance. No teach-in process is required, since only the typical host master data is accessed. In addition, the application can also connect to existing WMS systems.

SSI SCHAEFER is launching a fully automated piece picking system with numerous innovative features – the SSI Piece Picking application.

• ARCOS vehicle software combines AGV and AMR

• Milestone in the expansion of mobile robotics within the SSI SCHAEFER Group

Neunkirchen, Germany / Linz, Austria – 4th July 2023. DS AUTOMOTION, subsidiary of the SSI SCHAEFER Group, has been awarded the IFOY Award 2023 (International Intralogistics and Forklift Truck of the Year Award). In the category "Intralogistics Software", the vehicle software ARCOS convinced the jury and prevailed against the competitors: ARCOS enables AGV and AMR fleets for the first time to drive with variable zone-based fixed lane guidance, lane guidance with flexible avoidance as well as with free navigation using one vehicle software. The efficient solution can also integrate vehicles from other manufacturers via the VDA 5050 interface.

Wolfgang Hillinger, CEO DS AUTOMOTION, is pleased about the award: "We are proud to offer our customers worldwide state-of-the-art AGV and AMR solutions that help them master their logistical challenges and increase efficiency. A special thanks goes to our dedicated employees, who have contributed significantly to this success with their innovative strength and commitment." Steffen Bersch, CEO of SSI SCHAEFER Group, adds, "The IFOY Award is an important milestone for DS AUTOMOTION and for us within the SSI SCHAEFER Group. Together, we will further strengthen competitiveness and innovation in the fields of robotics and automation, which are trendsetting for intralogistics."

The IFOY Award honors the best intralogistics products and system solutions of the respective year. The products and solutions nominated for the finals by an international jury underwent various tests during the IFOY Test Days from March 27 to 29, 2023, including the IFOY test protocol comprising around 80 criteria and the scientific IFOY Innovation Check. A total of 23 jury members from 19 countries gave their assessment based on the test results. The awards were announced at a ceremony during the IFOY Award Night on June 22, 2023 in Dortmund. The IFOY Award is under the patronage of the German Federal Ministry of Economics and Climate Protection.

DS AUTOMOTION wins the IFOY Award 2023 with the vehicle software ARCOS. Ronald Lengyel, Head of Marketing DS AUTOMOTION, the Managing Directors of DS AUTOMOTION, Wolfgang Hillinger and Manfred Hummenberger, Steffen Bersch, CEO SSI SCHAEFER Group, Martin Böhmer, Vice President Global Technology at SSI SCHAEFER.

Cost optimization thanks to reliable storage and picking processes through ergonomic system solutions with WEASEL® LITE and SSI LOGIMAT®

Fluctuating demand and a shortage of skilled workers pose mounting challenges for many companies. In order to translate multi-layered requirements into efficient logistics structures, companies need flexible logistics systems that work together perfectly. The objectives of future-proof intralogistics can be met through a coordinated interaction of one or more SSI LOGIMAT® vertical lift modules with WEASEL® Lite automated guided vehicles from SSI SCHAEFER. Storage density is increased, technical performance and picking quality improve and downtimes during operation caused by slow material supply or incorrectly supplied parts are almost excluded.

Identifying potential for improvement and solving challenges of small load carrier handling

The intralogistics sector offers many cost-saving opportunities. Reducing costs while increasing process reliability with the shortest possible cycle times has become a task which is almost impossible to achieve in conventional, manual warehouses. Standardized and repetitive processes are particularly suitable for automation. Employees can then handle these processes without extensive training or lengthy instructions. At the same time, the use of vertical lift modules for the picking of small parts, which are supplied with the required materials by automated guided vehicles, allows for process transparency and efficiency on a new level. This benefits companies directly:

• 50% time savings during entire picking

• Increase in availability speed by 90%

• 120 m² storage space on a footprint of 11 m² possible

• Constantly timed flow of goods

• Improved workload

• Reduction of buffered stock

• Error reduction

Another aspect companies increasingly focus on is the creation of an ergonomic work environment. By using modern warehouse solutions, employees are relieved of monotonous and health-damaging lifting activities and engage in an attractive, system-supported environment, in which they are guided safely through the tasks assigned to them.

WEASEL® Lite – ensures constant flow of goods

In combination with the WEASEL® Lite automated guided vehicle for small load carriers, SSI SCHAEFER’s SSI LOGIMAT® storage and picking solution, which is specifically designed for production and intralogistics, offers an integrated end-to-end solution to meet the ever-increasing demands of dynamic markets. The WEASEL® Lite AGV ensures reliable and safe transport of goods in bins, cartons or on trays with a total weight of up to 35 kg. It boasts quick and easy integration – the period from ordering to commissioning is usually only about one to two weeks within Germany – and guarantees a fully automated material flow from goods-in, to picking, to shipping and provision at workstations.

All vehicles use Bluetooth to communicate with each other. A complex IT landscape is thus not necessary. Users can configure the WEASEL® Lite on their own and put it into operation with a plug-and-play approach. No particular IT knowledge or specific technical know-how is required. In addition, the number of vehicles in a WEASEL® Lite fleet can be quickly increased at any time as a company’s throughput demand increases in parallel with its growth. If the challenges become more complex, the vehicles can be upgraded to the WEASEL® Classic version, which is controlled by a fleet controller via Wi-Fi. This provides further efficiency and interface benefits for the operator.

SSI LOGIMAT® – intuitive and ergonomic picking

The vertical lift module SSI LOGIMAT® is another storage and picking solution that grows with the expansion of a company and the respective new challenges. As the available space volume is fully utilized in terms of height, operators save space without having to reduce stock. With an assumed unit height of 7.5 m and a goods height of 220 mm, 48 trays will fit into the vertical lift module SSI LOGIMAT®. With a tray size of 3025 x 815 mm, this corresponds to a storage area of around 120 m² on 11 m² of floor space. A clear visual interface provides better performance and picking safety. The LOGIPOINTER indicates the correct storage position via Pick by Light so that the operator can store and retrieve items accurately and time efficiently. During retrieval, an LED display (Put to Light) at the transfer station assists in ensuring the correct item assignment to the different orders. The LMB containers, specifically designed for the SSI LOGIMAT®, can be individually adapted to the item structure by using compartment separators, making the best possible use of the tray depth and width. The trays are accessed from above. To further improve ergonomics at the workstation, operators can adjust the inclination of the tray (LOGITILT) according to their body size.

A focus on customer and employee satisfaction

Combining the WEASEL® Lite and SSI LOGIMAT® into a system solution allows continuous processing of the basic loads that arise in everyday storage, retrieval and picking operations. At peak times, additional personnel can be brought in as needed.

Markus Külken, Vice President for Product Line Material Flow, Products & Equipment at SSI SCHAEFER, points out another quality issue: “Especially in e-commerce, every order directly impacts someone’s impression. No company can afford dissatisfied customers in the long run. Correcting errors internally incurs huge costs. Therefore, the priority should be to prevent them from the outset with a system-guided approach.” That only increases the importance of intelligible dialogs and displays with images, colors and numbers to eliminate language barriers and prevent errors. “The light guidance on the vertical lift modules also makes it possible to combine orders into batch orders, further increasing picking performance. It’s only necessary to approach the vertical lift module once when picking one item for multiple orders in a batch order,” emphasizes Udo Neumann, Senior Business Consultant at SSI SCHAEFER. “Employees don’t need any special know-how. Instead, the WAMAS® LOGIMAT logistics software handles this task virtually, ensuring continuous process optimization based on current demands.”

Diverse customer benefits to secure competitiveness

Installing SSI LOGIMAT® vertical lift modules requires only minor adjustments. The WEASEL® Lite AGV requires no structural alterations either; a track is simply glued to the floor of the hall and can be modified quickly and easily at any time. Storage areas that create clutter can be eliminated; the approach frees up employees who can be deployed more productively elsewhere; and the unnecessary movement of parts between functional areas that forklifts cause is eliminated. Shorter walking distances and better ergonomics in the operating environment also lead to higher employee satisfaction and motivation. Pick rates increase, and unnecessary transport is eliminated. Linking, which enables a continuous, clearly timed material flow, can significantly reduce buffer levels and ensure consistent utilization of individual work areas. This semi-automated solution is especially attractive to small and medium-sized companies that want to reorganize their processes through a manageable investment. Digitalization and automation of small parts handling processes increase efficiency, lower costs, reduce repetitive activities and help guarantee and sustain customer competitiveness.

Powerful solution packages from a single source

With this combined application, SSI SCHAEFER offers a safe, proven and tailor-made solution package with interfaces and product components designed for mutual compatibility from a single source. This saves time, provides investment security and prevents unplanned follow-up costs. Customers do not have to coordinate and implement the services and products of different suppliers, which may not be perfectly compatible. Several different interfaces complicate troubleshooting if errors occur during operation. In contrast, with our proven solution package, companies can focus on their core business and have confidence from the outset that all components are perfectly attuned to each other and will interact seamlessly and intelligently. Also maintenance and support are provided by a single source at SSI SCHAEFER. Furthermore, small and medium-sized companies benefit from SSI SCHAEFER experts’ extensive experience implementing numerous large, complex projects.

Koenig & Bauer (AT) GmbH takes a step further towards automation with SSI SCHAEFER and modernizes the Maria Enzersdorf location. The printing press manufacturer commissioned SSI SCHAEFER to supply and install a semi-automated solution with 13 SSI LOGIMAT Vertical Lift Modules for small parts vertical and efficient item picking.

For the last decades, the oldest printing press manufacturer in Austria and part of the Koenig & Bauer group has produced high-quality printing presses for banknotes and securities. Equipped with two small parts warehouses and three Vertical Lift Modules, the previous vertical and picking solution was no longer state-of-the-art. The printing press manufacturer opted for a future-oriented partnership with SSI SCHAEFER to modernize in the long run, even though they had to dismantle the existing system. Together, they developed a new, semi-automated solution. The order includes the supply and installation of 13 new Vertical Lift Modules, type SSI LOGIMAT. With a height of 9.5 m, these lifts provide vertical locations for 27,000 different items. Right from the beginning, the focus was on simplified operation and operator support using the WAMAS® LOGIMAT software and later on also a direct SAP integration with SPS EasyConnect from Status C. Furthermore it was possible to score with understanding of the current processes as well as optimization suggestions and improvement of the current work processes at Koenig & Bauer.

Inefficient work processes that made operators search for items in the old lifts called for a whole new concept. The responsibles at Koenig & Bauer visited an SSI SCHAEFER reference system and were convinced. 

“We gained detailed insight into the technology and the in-house software with corresponding order handling and supporting tools. We were especially impressed by the parallel software-controlled operation of three SSI LOGIMAT machines by one person. The simplified, guided way of picking using the LogiPointer was another aspect in favor of the SSI SCHAEFER solution,” explains Rudolf Vogl, General Manager at Koenig & Bauer.

The 13 new Vertical Lift Modules were erected where the two old small parts warehouses used to be. One of the old warehouses was dismantled in December 2019 to provide space for the installation of the first Vertical Lift Modules. 

“Decisive for the order placement was also the capacity of SSI SCHAEFER to act immediately. Already in the first construction stage, back in 2019, four Vertical Lift Modules were installed. This was particularly important because the process of filling the lifts had to go hand in hand with dismantling the existing system,” explains Ernst Gram, Head of Order Center/Logistics at Koenig & Bauer.

Afterwards, the material stored in the second small parts warehouse will be moved to the new SSI LOGIMAT machines so that the warehouse can be dismantled to make room for the remaining nine Vertical Lift Modules.

“In personal consulting and one-to-one talks as well as with optimization suggestions for the existing vertical solution, we were able offer Koenig & Bauer a customized solution,” resumes Benjamin Mayr, Sales Dynamic Systems at SSI SCHAEFER.

Successful cooperation: (from left to right) Peter Wukitsevits, Area Sales Manager at SSI Schaefer and Ing. Rudolf Vogl, General Manager at Koenig & Bauer.

In an effort to expand its logistics capacity and deploy efficient logistics management and technological innovations throughout the company, Desigual, an international fashion company based in Barcelona, has once again trusted SSI SCHAEFER.

To centralize operations at its distribution center in Viladecans, Spain, Desigual is replacing a traditional pallet rack for overstock with a new area equipped with 24 RackBots from SSI SCHAEFER’s range of SSI Mobile Robots. In the first phase, the initial orders (push) are prepared there; these supply the company’s branch stores with the collections for the next season. The goal is to pick 30,000 units per day in two shifts in this new area.

When orders are assembled, a key requirement of this project is to organize them by collection and include all the sizes of a model combined together in the end. SSI SCHAEFER proposed a solution that could meet this sequencing requirement and ensure consistent store-ready order preparation – a key element in Desigual’s plan to improve the shopping experience. The solution SSI SCHAEFER proposed is also flexible enough to pick other types of orders, such as repeat orders of the same items (in-season re-orders) in department stores or Desigual branch stores, as well as picking online orders.

Jorge Soriano, Logistics & Distribution Manager at Desigual, explains: «Comparing RackBots to other types of solutions, they are obviously a flexible solution that is easy to scale, and they allow us to both expand storage capacity with new racks and increase dynamic capacity by purchasing new RackBots. In Desigual we are committed to efficient logistics management and technological innovation to improve product availability at its points of sale and through all our distribution channels.»

An extension of the conveyor belts connects the new area where the RackBots work to the existing SSI SCHAEFER system. This conveying system transports the cartons to the new area directly from the incoming goods area or the existing high-bay warehouse, which SSI SCHAEFER designed for Desigual in previous projects and which is made up of 10 SSI Miniloads and 200,000 storage locations for cartons. The customer order cartons that are prepared in the new RackBot area are either delivered to customers via shipping lanes or temporarily stored in the high-bay rack for later shipping.

Centralizing operations at the Viladecans distribution center is part of the company’s «Open Desigual» philosophy, based on the principle of cross-collaboration. Collaboration with the best partners in each area of the business allows the company to be ever closer to consumers and offer them the best experience in physical stores and digital retailing. For this project, Desigual teamed up with SSI SCHAEFER, a partner specializing in optimization of logistics processes. Commissioning of the new area is scheduled for November 2023.

Project details:

• Number of RackBots: 24

• Number of storage locations: 7,980 storage locations for 600×400×400 mm cartons

• Rack height: 5.3 meters (last carton level at 4.9 meters)

• 4 picking stations equipped with Put to Light racks with 16 positions per workstation

• Incoming via RackBot Port

Performance:

• 486 cartons/hour for the picking stations with 300 incoming cartons/hour at the same time  

• 648 cartons/hour for the picking stations (without simultaneous incoming cartons)

Desigual relies on SSI Mobile Robots at Viladecans distribution center.

In the future, 24 RackBots will be used to pick 30,000 units per day in two-shift operation.

SSI Piece Picking enables efficient, fully automated piece picking operations. It is utilized where individual small items need to be picked with utmost precision. The solution from SSI SCHAEFER has now been nominated for this year's IFOY Award (International Intralogistics and Forklift Truck of the Year Award) in the category of "Stationary Robots" and will undergo the IFOY Audit at the IFOY Test Camp on April 9 and 10, 2024, under the critical eyes of the expert jury.

The SSI Piece Picking solution optimizes and automates manual picking processes, which are often monotonous and physically demanding for humans. By combining the piece picking cell with ergonomic workstations, both peak times and seasonal fluctuations can be efficiently managed. This versatile solution, complemented by intelligent software, impresses with advanced features such as Pick & Place, object recognition using artificial intelligence (AI), patented gripping point determination, and gentle product handling.

Mauro Lunardelli, Head of Business Unit Logistics Solutions at SSI SCHAEFER, explains: "The continuous development of the SSI Piece Picking solution, which demonstrates its full potential especially in the healthcare and cosmetics industries, exemplifies how SSI SCHAEFER supports companies in various sectors to increase their efficiency and simultaneously optimize the working conditions of their warehouse employees."

With an annual growth rate of over 50% in the field of piece picking, there is significant market potential. Single-item picking is a complex, labor-intensive, and costly process that requires employees to maintain a high level of concentration. Therefore, the combination of pick robots and WAMAS Piece Picking, offers an efficient and holistic solution to provide relief for staff and significantly improve order processing. At the same time, the SSI Piece Picking cell enables growth in productivity even in times of labor shortages.

At the IFOY Test Camp, visitors will have the opportunity to get acquainted with the solution at the SSI SCHAEFER booth through guided highlight tours, learning more about its unique features.

The innovative robotics solution SSI Piece Picking is nominated for the IFOY Award 2024.

The AI-supported object recognition, in combination with the patented gripping point determination, enables goods to be gripped safely and quickly. This is done by using compact suction cups instead of finger-shaped grippers on the gantry robot.

SSI SCHAEFER now supplies spare parts even faster – all from a single source

With a state-of-the-art warehouse in Hranice, Czech Republic, SSI SCHAEFER has reached a major milestone in its spare parts service. Christian Puntigam, Head of Parts Service Line, and Radek Němec, Team Leader for Spare Part Management, Hranice, followed the project from the initial idea all the way to implementation. In this interview, they describe how they achieved a whole new level of efficiency by optimizing the existing warehouse – and why, despite great success, their work is still far from done.

What’s the purpose of the new warehouse in Hranice?

Christian Puntigam: The warehouse in Hranice stocks spare parts for the entire SSI SCHAEFER product portfolio; from there, they ship to customers all over the world. At present, it handles just under 7,000 different items, from the smallest gaskets to entire assembly groups, with an inventory valued at several million euros.

Radek Němec: This warehouse not only stores spare parts for products from the factory in Hranice but also from other SSI SCHAEFER production sites. That means a very large percentage of our spare parts portfolio is now available in one central location.

Why did you opt for a central warehouse?

Christian Puntigam: So we can offer our customers even better delivery performance and make our internal processes even more efficient. By bundling inventory, we can significantly reduce the amount of time between receipt of an order and delivery to our customers. With its proximity to the factory, established processes, and good strategic location, the Hranice site was the best choice for our competence center.

How did you update the existing warehouse in Hranice for its new use?

Radek Němec: The first step was converting hall 12, which had been used for temporary storage up till that point. We doubled the capacity of the pallet rack warehouse and integrated three SSI LOGIMAT^® vertical lift modules into the new layout, along with a crane for handling heavy packages. In the second step, we then relocated all the products from the warehouse in Giebelstadt, Germany, to Hranice.

Christian Puntigam: We completed the entire conversion project in just a few months without interrupting operations. That would never have been possible without the amazing support of our service and factory teams – everyone gave it their all.

What’s the procedure for ordering spare parts from the new warehouse?

Radek Němec: Our customers can select the spare parts they need easily in the SSI SCHAEFER Web Shop. The order is processed in Hranice and ships either right from the warehouse or, for items that are rarely ordered, through external partners.

Christian Puntigam: That way, customers get spare parts service all from a single source. We also handle customs, transport, shipping, etc.

The warehouse has been in operation since the end of 2022 – are you already seeing the early signs of success?

Radek Němec: Absolutely! We used to be able to process about 2,800 orders a year, but this year, we’re expecting up to 5,500 orders and around 5,000 items a month. So we’ve basically doubled our output, increasing the value of the Hranice site enormously.

Christian Puntigam: Of course, the biggest benefit is to our customers. Revamping the processes has made ordering spare parts even faster and easier. 

Is the project now complete? Or do you have more plans for the future?

Christian Puntigam: We’re very satisfied with the performance of the warehouse in Hranice, but we want to keep improving nonetheless. Besides transferring a relevant portfolio of spare parts from Graz in Austria, which is scheduled for 2024, we’re already working on optimizing the material flow even further. We’re performing a detailed analysis to identify what paths we can shorten within order picking and what processes we need to speed up in order to make our operations sustainable, customer-oriented, and more efficient. That’s our goal.

SSI LOGIMAT – Store Small Parts, Keep Track of Everything, and Save Space

SSI SCHAEFER’s SSI LOGIMAT vertical lift module can be likened to an oversized drawer cabinet with two rows of trays. Between the two rows, a lift system pulls the individual trays out and moves them to the operator opening, where operators can safely pick goods.

Thanks to an intelligent user interface, controlling the lift rack is simple and intuitive. The SSI LOGIMAT vertical lift module offers some helpful enhancements that make picking significantly easier. For example, LOGIPOINTER can indicate the correct position with a laser pointer. By the way: Each tray can be individually loaded with bins or cartons–or used without any kind of partitioning.

SSI LOGIMAT vertical lift modules are used in many industries for storage and retrieval of various kinds of goods:

• eCommerce

• Healthcare & cosmetics

• Retail & wholesale

• Industry

• Automotive

Modular vertical lift systems have many different applications:

• Small parts storage

• Item management

• Buffer storage for production

• Order preparation

• Storage and picking of service parts and spare parts

• Storage of unfinished/semi-finished products

Christian Puntigam, Head of Parts Service Line at SSI SCHAEFER: “We’re performing a detailed analysis to identify what paths we can shorten, what processes we can speed up, and how we can increase overall efficiency even further.”
 

Radek Němec, Team Leader for Spare Part Management, Hranice, at SSI SCHAEFER: “We used to be able to process about 2,800 orders a year, but this year, we’re expecting up to 5,500 orders and around 5,000 items a month. So we’ve basically doubled our output, increasing the value of the Hranice site enormously.”

SSI SCHAEFER completes rack construction of automated miniload system for bilstein group on time

The steelwork of the new automated miniload system for the spare parts specialist bilstein group in the new logistics center in Gelsenkirchen, Germany, is a crucial milestone for the entire project. In order to ensure that further installations can start as scheduled, SSI SCHAEFER paved the way for a reliable just-in-time installation during the sales and planning phase. The first commissioning took place at the beginning of December 2020 in parallel to the installation, the last parts of the rack structure for the miniload system were approved in the middle of February 2021. At the same time, the general contractor pushed the installation and commissioning of other sub-systems.

The 15-aisle automated miniload system has a capacity to store more than 227,000 containers. The system is the core component of bilstein group’s new logistics center. The leading expert in spare parts for cars and utility vehicles is thus able to guarantee customers the highest degree of availability and delivery capacity in this dynamic sector.

Handover milestone always on the agenda

As a responsible partner in the area of in-house steel rack constructions, SSI SCHAEFER is supporting this project, which due to the tight schedule, is an extremely demanding one. The aim was to install the steel construction of the miniload system successively and make it available to other sub-systems by the middle of February 2021 to be able to start commissioning of storage-retrieval machines, among others:

“We were able to meet this requirement for an implementation on schedule and on budget, as agreed, despite a few Corona-related adversities, “ summarizes Vanessa Henrich, Head of Product Management, Product Line Steelwork High Bay Warehouse, at SSI SCHAEFER.

Clear time and project management

The installation of the steelwork started in August 2020. The rapid construction progress was also the result of intensive preparation at a very early stage. As early as the sales phase, SSI SCHAEFER planned the installation work in close cooperation with the general contractor. The resulting, realistically realizable milestones could therefore be contractually guaranteed to the bilstein group. IPMA certified project managers coordinated further services on site that were rendered by an in-house installation team. As a result, the first important baton could be timely handed over to the installation partner.

In-house grouping of supply chain components

There were slight disruptions at the end of 2020 due to pandemic restrictions. “However, we made up for this delay very quickly in the following weeks, so that we were able to keep our promise to the customer despite new challenges,” explains Vanessa Henrich. “The decisive factor was that SSI SCHAEFER is able to influence almost the entire supply chain, because as a manufacturer we not only bundle our own production, but also all in-house services, from engineering to implementation and quality assurance.” Thanks to this positioning, SSI SCHAEFER is able to keep promises to customers and partners, and ensure a timely implementation. In further steps, SSI SCHAEFER will implement a new mobile rack system, a wide-aisle warehouse and a pallet flow rack in bilstein group’s new logistics center.

The aisle in the automated miniload system has been equipped with a track rail for the storage-retrieval machine and the corresponding fire protection system.

The leading wholesaler and service provider Galexis AG ensures timely and consistent drug supply of all partners in the Swiss health sector. High-quality, modern intralogistics guarantees high customer satisfaction and successful market presence. In order to be prepared for future requirements, the distribution center in Lausanne-Ecublens is comprehensively expanded. The distribution center in Niederbipp has already been expanded.

Galexis, a company of the Galenica group, is market leader in Switzerland and renders health logistics services throughout the country. The leading wholesaler and service provider in the Swiss health market ensures timely and nationwide drug supply. Galexis operates high-performance distribution centers in Niederbipp and Lausanne-Ecublens to efficiently supply pharmacies, medical practices, drugstores, homes and hospitals.

Successful partnership with SSI SCHAEFER

Back in 2007, SSI SCHAEFER laid the foundation for one of the most modern distribution centers in the Swiss health sector for Galexis in Niederbipp. Instead of costly renovating the warehouses in Bern-Schönbühl and Zürich-Schlieren, Galexis decided to implement a new, state-of-the-art solution together with the intralogistics expert SSI SCHAEFER. In 2016, the storage system was extended by a 3-aisle miniload with 81,500 bin storage locations as well as 65,000 bins to increase the system performance to up to 4,000 bins per hour.

Expanding shipping area in Niederbipp

Recently, the latest expansion at Niederbipp was successfully completed. The existing sprinter shipping area was expanded to a total of four shipping areas. Thanks to this expansion, a capacity of 4,000 bins/hour can be processed in the sprinter shipping area alone. For this purpose, a conveying section was removed and replaced by a high-speed roller switch diverter (RSW). The entire allocation and distribution is controlled automatically and intelligently by the warehouse management software WAMAS®.

New building and capacity expansion in Lausanne

The existing distribution center in Lausanne is currently comprehensively expanded and modernized. The project consists of two phases to be completed between the middle of 2020 and 2022. The distribution center has 4,000 m² of storage surface and enables the processing of 37,000 lines per day.

In the basement, eight picking work stations with new flow, pallet and overstock racks will be installed in addition to the existing system parts. The system will be extended by a second shipping section including a shipping preparation line with Document Drop, Lidding and Inserting and a strapping machine. The increased redundant system design means higher reliability and performance.

To raise storage capacity, three zones with four SSI Carousels each will be implemented on the ground floor. This SSI SCHAEFER technology has also been applied in the distribution center in Niederbipp, where it increases the capacity by 18,000 bins and sustainably supports the supply of Western Switzerland. The SSI Carousels are supplied by ten Goods-in Stations and are connected by several hundred meters of bin conveying system. Also, the basement is supplied from these Goods-in Stations. The used cartons are taken away from the work stations using the integrated used carton belt. Orders are picked at three ergonomic two-level Get and Pick Stations that achieve a picking performance of up to 2,250 lines/hour.

Pallet and cantilever racks round off the modern concept and serve as overstock buffer and pallet picking area for large containers. The new roller container conveying system with lift will transport cross-docking deliveries automatically to the shipping area. For items with increased requirements for storage temperature, a refrigerated area with racks and picking station will be installed. In the overall project, a new version of the warehouse management software WAMAS connected to the SAP EWM of Galexis, is applied.

With the help of the planned expansion, Galexis AG meets the market requirements and commits to the long-term and successful partnership with the intralogistics expert SSI SCHAEFER.

Trend-setting system design for Galexis: In the new distribution center in Lausanne about 37,000 lines per day are processed.

To increase storage capacity, three zones with four SSI Carousels each will be implemented on the ground floor.

SSI SCHAEFER is proud to have partnered with Coca-Cola Amatil to deliver their automated state-of-the-art facility featured in a series of recent corporate videos, released by Coca-Cola Amatil, one of the largest bottlers and distributors of beverages in the Asia Pacific region.

Video: „Innovation and Automation.“ A world-class brand and world-class automation.

Following an open request for tenders by Coca-Cola Amatil, SSI SCHAEFER‘s recommended solution was selected for the state-of-the-art 30,000m² distribution center in Brisbane, Australia.  Working closely with Coca-Cola Amatil and backed by SSI SCHAEFER’s extensive experience in mixed case robotic palletizing, a concept was created which matched Coca-Cola Amatil‘s priorities for the site of having a flexible, agile and accurate system that supported the delivery profile of their business as well as the storage capacity and necessary throughput.  Providing a system that met the proud safety culture of Coca-Cola Amatil was also a priority.  The concept integrated both case picking with bulk storage and delivers a very flexible system, with both high utilization and availability, picking more than 2.5 million cases annually. 

Anthony Lee Project Manager Major Works for Coca-Cola Amatil

“I think SSI SCHAEFER were very collaborative as we moved through the design.  They brought a lot of their expertise that they gained from around the world in helping us develop this facility. “

Storage density with high throughput

The SSI SCHAEFER design features their unique SSI Lift&Run technology which provides high storage density at the same time as high throughput.  The SSI Lift&Run High Bay Warehouse (HBW) receives full pallets via an airbridge directly from the adjacent bottling plant. The system provides for the automatic storage and retrieval of more than 30,000 pallets over 7 levels and includes 12 SSI Lift&Run cranes in 4 aisles and an extensive pallet conveyor system with multiple pallet lifts.

Agile and accurate system

Adjacent to the SSI Lift&Run High Bay Warehouse, SSI SCHAEFER installed an Automatic Case Picking (ACP) system.  The proximity and direct link to the HBW enables automatic pallet replenishment direct from the HBW.   Full pallets are conveyed to the ACP from the Automated Storage and Retrieval System (ASRS) where they are automatically delayered by a depalletizing robot, case wheeler and Intralox case singulation.  The individual cases are then stored directly in a 3-aisle SSI Cuby trayless shuttle case buffer system.   

Increased safety

Required cases are sequenced out of the SSI Cuby case buffer to one of three robots for automatic palletizing.  The robot palletizes the fastest moving top 30 SKUs for Coca-Cola Amatil’s route trade, picking over 2.5 million cases annually. 

Tom Scheibling, Supply Chain for Coca-Cola Amatil

“50% of our manual handling tasks have been automated in this site which ultimately means less manual handling injuries and less risk to manual handling, driven by the automation.“ 

Emily Smeed, Inventory Manager for Coca-Cola Amatil

“It removes the need for a lot of forklift interaction; it removes the need for any manual handling.  The more we are putting into the automation the less we are having to expose to our employees on the floor.“

Flexible system supporting their business model

All components are controlled by SSI SCHAEFER’s WAMAS® Warehouse Control System which interfaces directly to Coca-Cola Amatil’s SAP host EWM system.  This includes SSI SCHAEFER’s world leading SCHAEFER Pack Pattern Generator (SPPG) module, which is responsible for building stable and dense pallets. 

Ensuring best system performance

A key aspect to ensuring the best performance of the system is the SSI Resident Maintenance® team who not only maintain the equipment in direct consultation with their Coca-Cola Amatil partners, but also continue to optimize and improve reliability and throughput.  Through SSI SCHAEFER’s Computerized Maintenance Management System (CMMS), all actions by the maintenance team are captured and logged using handheld terminals, building up a database of root causes for all stoppages which feeds into collaborative continuous improvement actions for the maintenance and operations teams. 

The design provided Coca-Cola Amatil with a compact yet resilient automated storage solution which allowed it to meet its goal of implementing a new warehouse on the production site, with an airbridge conveyor link directly from production.  The solution met all of Coca-Cola Amatil’s requirements in terms of storage, throughput, expandability and redundancy.

Anthony Lee, Project Manager Major Works for Coca-Cola Amatil said

“SSI SCHAEFER were really committed to making sure the facility worked, and ultimately we have produced a facility that has some of the highest utilization and availability that I have seen anywhere.“

Neunkirchen, 07 December 2023 - SSI SCHAEFER, a leading global solution provider for all areas of intralogistics, has announced the publication of its updated main catalogue with a new design. Under the motto "More efficiency with system", interested customers will find suitable products and solutions for in-house material flow. From fully automated warehouses with tailor-made service and maintenance offers, robotics and Automated Guided Vehicles to manual and semi-automated systems such as workstations, racking and containers, SSI SCHAEFER offers cost-effective intralogistics solutions with industry expertise and from a single source for small and medium-sized companies as well as large enterprises. The comprehensive software portfolio covers all processes from warehouse management to material flow control and offers all possibilities for holistic, sustainable resource management with modern real-time analyses, smart data processing and optimisation algorithms.

The new main catalogue can now be found on the SSI SCHAEFER company website: https://campaigns.ssi-Schaefer.com/en-de/campaign/lp/generalcatalog

Lean Processes and Integrated Software Expertise for Greater Efficiency in the Flow of Goods

Fluctuating demand and a shortage of skilled workers pose mounting challenges for many companies. In order to translate multi-layered requirements into efficient logistics structures, companies need flexible logistics systems that work together perfectly. SSI SCHAEFER offers a solution in the form of an intelligent combination of space-saving pallet channel storage with an SSI Orbiter channel shuttle and automated guided vehicles (AGV) – a solution that also provides a gradual entry into automation. In parallel, the system guarantees 24/7 availability of goods, helping compensate for the ongoing labor shortage. Operators can start with a manually operated SSI Orbiter environment and then introduce a control system with manually operated ground conveyors, gradually integrating AGVs as needed.

Improved Performance, Even With Space Restrictions

Increasing time and cost pressures are another reason companies are considering process automation for their warehouse logistics and production supply. This is where volume-optimized channel storage systems for pallets come in. Thanks to high storage density, they require less logistics space than static racks or conventional floor block storage. Johan Kagerö, Global Product Line Manager at SSI SCHAEFER, is familiar with other benefits of this combination: “The solution doesn’t require a large initial investment – it can grow as the company develops, making it especially attractive for small and medium-sized enterprises. Thanks to the high volume utilization rate, customers get more storage capacity in the warehouse, can systematically adjust their resources to the daily order volume and can significantly increase their throughput.”

A Powerful Combination Keeping Costs and Processes Under Control

The turnkey combination of SSI Orbiters and AGVs is especially practical where SKU variance is low, particularly in the food and beverage industry. In addition to a space-saving design, which allows easy integration with the stock system, the channel shuttles can potentially save significant energy. Manually operated bin stackers can be integrated flexibly to cover temporary peaks. The combination with AGVs offers additional advantages providing basic transport capacity, reducing the error rate and ensuring material flow consistency thanks to continuous availability, even in a three-shift operation. “This is especially important in countries experiencing critical shortages of skilled workers and high labour costs,” emphasizes Johan Kagerö. “Staff can instead be deployed more efficiently in regular operations and assigned to plan further process optimization.”

A Smooth, Software-Supported Interplay

SSI SCHAEFER offers the system solution together with a warehouse control system (WCS), which handles the coordination of transport orders. In addition to the channel shuttles, a fleet controller is coupled to this system to control the AGV network, with optional fleet management for manually operated ground conveyors. For example, in the storage process, transport orders are first generated via the host, which sends the orders to the WCS. When the transport order is transferred to the fleet control system, resources are automatically aligned with priorities. The transport order is then assigned to a vehicle according to the retrieval strategy, prioritization, sequencing or bundling rules and the AGV availability. The AGV picks up the loading unit and transports it to the storage cube. The specially tailored WCS ensures that the assigned destination rack is already equipped with a channel shuttle to eliminate waiting time. Once the transport order is completed, feedback is simultaneously sent to the host, and the vehicle is now available for its next deployment.

WCS for Even Greater Flexibility and Performance

“Using the WCS we offer gives operators even greater flexibility,” adds Johan Kagerö. “The software offers options such as applying FIFO/FILO (‘first in, first out’ / ‘first in, last out’) handling principles, performing sequencing and using KPIs for further performance optimization.” Interface compatibility with all common customer systems and their interface technologies also guarantees flexibility. With this foundation, integrating a WCS-supported combination of SSI Orbiters and AGVs is possible not only in greenfield environments with a high degree of design freedom – integration even into existing (brownfield) structures poses no difficulty. This allows companies to gradually switch from manual processes to partially automated processes at reasonable cost. Other warehouse areas, such as static racks, mobile rack systems, vertical lift modules or conveying systems, can also be integrated flexibly to create a tailored logistics solution.

One Partner for Planning, Implementation and Support

SSI SCHAEFER supplies the entire system as a turnkey solution from a single source. This eliminates the need for complex coordination of different systems and risks. “The intelligence the software includes is what makes our solution so special,” adds Johan Kagerö. “The solution lets our customers adapt their intralogistics to up-to-date requirements at any time. That makes it ideal for a kanban approach to production supply, for equipping and supplying production lines and for use at the interface between outgoing goods and truck loading, for example.”

SSI SCHAEFER offers operators a comprehensive portfolio of services from a single source, through implementation and beyond, and its Customer Service & Support (CSS) helps ensure continuous system availability. This allows companies to upgrade their intralogistics step by step with transparent costs. This can be achieved with additional channel shuttles and automated guided vehicles. A WCS takes most control tasks off their plate and handles them automatically. Thanks to the Schaefer Maintenance Philosophy (SMC), customers can fully rely on SSI SCHAEFER’s skilled experts for maintenance, too.

• Sustainability is one of six strategic focus topics for the family-owned global player

• Four concrete action areas based on the sustainability strategy developed in late 2021

• As a first step, the report covers the performance indicators of the 18 largest entities (over 80% of revenues)
   

Neunkirchen/Siegerland, Germany, 18 August 2022 – The SSI SCHAEFER Group, a Germany-based family-owned company established more than 85 years ago and a leading international solution provider of modular storage and logistics systems, today published its first Sustainability Report. The report was prepared on the basis of the internationally recognized standards of the Global Reporting Initiative (GRI). The company thus implements its 2023 SSI Strategy Roadmap, which defines sustainability as one of six focus topics.

Sustainability has two dimensions for SSI SCHAEFER, i.e. responsible operation along its own value chain and promoting the sustainability of its customers by offering them innovative and future-proof technologies.

“Our first Sustainability Report is intended to give our stakeholders an insight into the sustainable initiatives, projects and solutions we are pursuing already today, our major challenges in the relevant action areas in the coming years, and how we plan to master them,” says Steffen Bersch, CEO of the SSI SCHAEFER Group. “As the backbone of the globally growing e-commerce industry, we can help our customers make their material flow even more efficient and sustainable by offering them intelligent intralogistics solutions.”

Based on a comprehensive analysis of its business environment, which also involved the main stakeholders of the group of companies, SSI SCHAEFER has defined four action areas in accordance with its corporate strategy:

1. Value-oriented corporate culture as a foundation for the dealings with stakeholders and resources

2. Using intelligent processes to create innovative and sustainable solutions for customers

3. Responsible management by reducing impacts along the own value chain

4. Sustainability management as a strategic factor (process-oriented action area)
    

In each action area, SSI SCHAEFER has set itself specific goals based on measurable performance indicators or initiatives with clearly defined deadlines. This is to make the process as transparent as possible to all stakeholders. The report covers the entire basis of consolidation and, as a first step, records the performance indicators of the 18 largest entities, which represent more than 80% of revenues.

Specific goals defined with regard to a value-oriented corporate culture include, for instance, the development of a strategic EHS (environment, health and safety) management system or the definition of global KPIs for the Group’s safety performance. A strategic goal in the field of product development is to reduce the share of pneumatic products of selected product ranges, which are not very energy-efficient, to 5%. With regard to the value chain, SSI SCHAEFER wants to base its supplier management much more strongly on sustainability criteria; by 2023, at least 50% of the top 100 suppliers are to be subjected to sustainability audits.

As far as the Group’s carbon footprint is concerned, the calculation for the 18 largest entities is underway (Scope 1 & 2), with the aim of publishing a carbon/climate strategy for the SSI SCHAEFER Group by the end of 2022.

To implement the topics in the Group, SSI SCHAEFER has installed a Global Sustainability Council (GSC) led by Heiko Stötzel, Head of Group Social Responsibility & HSE, which coordinates control and target tracking across business units, regions and Group functions. 

“Unlike large capital market-oriented corporations, our Group is not yet obliged to publish sustainability reports but does so voluntarily,” Steffen Bersch adds. “But to us, this is more than just complying with legal requirements. As a globally active group of companies, we want to show the way forward, live up to our social responsibility and continuously increase our contribution to achieving the climate targets as well as the Sustainable Development Goals of the United Nations. This is why we joined the ‘50 Sustainability & Climate Leaders’ initiative back in 2020 as the first member of the intralogistics industry.”

SSI SCHAEFER is presenting new software especially for stand-alone operation of the SSI LOGIMAT Vertical Lift Module. LOGIONE is a simple and intuitive storage location and article management system. The self-explanatory user interfaces support the operators and eliminate the need for time-consuming training. LOGIONE is now available for users to download free of charge from the intralogistics expert's website.

Digital warehouse management brings great benefits in terms of transparency and access times. But what if the Vertical Lift Module is not connected to a higher-level ERP system? Especially customers who do not have and do not need complex warehouse management benefit from very simple and fast storage and picking processes with LOGIONE. This makes the software a powerful solution.

The SSI LOGIMAT Vertical Lift Module has been a proven solution from SSI SCHAEFER for the storage and picking of small parts for many years. In addition to extensive basic functionalities, it offers a wide range of additional options and customization options to adapt it to special tasks, users or conditions. With LOGIONE, an option has now been added that has been tailored to the special requirements of a stand-alone solution.

All the basic functions of the Vertical Lift Module are supported by LOGIONE. This includes a simple search as well as fast storage and picking processes. The management of articles and storage locations is simplified by a visualization of the corresponding storage compartments. Important functions such as user management and the transaction log ensure transparency and help to optimize processes. The optional additional components for increasing ergonomics and efficiency - LOGIPOINTER, LOGITILT and LOGIWORK - are supported, as is the use of barcode scanners.

LOGIONE is an innovative solution and the first step towards digital transformation in the warehouse. Designed as a simple and clear system, it is easy to download and can be installed independently without additional hardware. Thanks to user-friendly dialogs and an intuitive interface, it is easy to learn to use - no extensive training is required.

The software supports the latest generation of Vertical Lift Module (SSI LOGIMAT type SLL) with a maximum of two access openings. Furthermore, the standardized LOGIDRIVER PLC interface must be installed and at least one 12" display must be available.

The SSI LOGIMAT is scalable and can be adapted to changing requirements. The Vertical Lift Module can be connected to a higher-level ERP system or even controlled directly from SAP - provided the corresponding software is available. It is also possible to integrate additional Vertical Lift Modules and manage them via the WAMAS Lift & Store intralogistics software.

With LOGIONE, SSI SCHAEFER has created a powerful and user-friendly software solution that enables entry into digital warehousing.

LOGIONE impresses with its modern and intuitive interface and user-friendly dialogs.

Specially designed for stand-alone operation of the SSI LOGIMAT Vertical Lift Module, LOGIONE offers easy-to-use storage location and item management.

• Peter Edelmann takes over from Steffen Bersch as CEO of SSI SCHAEFER

• Olaf Hedden takes over from Bruno Krauss as CFO

Neunkirchen, Germany, October 13, 2023 – Effective October 15, 2023, Peter Edelmann has been appointed as the new CEO of leading intralogistics company SSI SCHAEFER. In this role, Peter Edelmann takes over from Steffen Bersch, who has led the company for the past three and a half years.

Peter Edelmann has many years of management experience, including over twenty years with the Voith Group, most recently as a member of the Group's Management Board. Furthermore, Peter Edelmann has managed the companies Kaefer Isoliertechnik in Bremen and B&C Industrieholding in Vienna as CEO. In addition, he holds various supervisory and advisory board mandates.

As a further member of the two-member Group Executive Board, Olaf Hedden has been appointed CFO. He will also take over on October 15, 2023, succeeding Bruno Krauss.

Olaf Hedden has many years of management experience. He began his career at Metallgesellschaft and later worked for several years at Rheinmetall, his most recent role was as CFO of Rheinmetall Automotive AG. In addition, he is also familiar with medium-sized structures through his work as a Spokesman of the Executive Board of Läpple AG.

Dr. Kay Mayland, Chairman of the Advisory Board of the SSI SCHAEFER Group, comments: "The Advisory Board and shareholders of SSI SCHAEFER Group are convinced that in Peter Edelmann and Olaf Hedden, they have found a very experienced team for the overall management of the SSI SCHAEFER Group. With their many years of expertise with industrial companies of different sizes and sectors, they will give the company new impetus. At the same time, we would like to thank Steffen Bersch and Bruno Krauss for the work they have done and wish them all the best for the future, both professionally and privately."

Effective October 15, 2023, Peter Edelmann has been appointed as the new CEO and Olaf Hedden as CFO of the leading intralogistics company SSI SCHAEFER. (from left to right)

• Optimized solutions for robot-based single piece picking

• "Plug & Play" system combinations for partial automation

• Software as the key to data utilization, transparency and connectivity

• Live expert panel discussions on the pulse of intralogistics, daily at the trade show booth

Particularly in dynamic times characterized by crises, logistics steps up to deliver strategic competitive advantage. As one of the market leaders, SSI SCHAEFER'S trade fair presence at LogiMAT 2023 in Stuttgart, Germany, shows how its customers are well positioned for the future with comprehensive systems and solutions. Steffen Bersch, CEO of the SSI SCHAEFER Group, explains the requirements: "We see a high need for investment in automation and efficiency-increasing technologies. With our know-how and wide range of innovative products, software and services, we present ourselves as a partner to jointly realize the customer-specific resilient logistics structure consisting of flexible, scalable and sustainable systems."

The cornerstones of future-proof intralogistics are the comprehensive portfolio of customized software, the connectivity of the systems and the innovative technologies within the SSI SCHAEFER Group. This also includes companies such as robotics specialist RO-BER, SAP specialist SWAN and robotics and AGV expert DS Automotion, which will become a full member of the SSI SCHAEFER Group on March 1, 2023.

For fully automated single piece picking, SSI SCHAEFER will present its advanced piece picking application at the booth in Hall 1. The highlights of the system, in addition to the patented gripping point calculation, are additional functions such as Pick & Place, AI-supported object recognition, and 100% product verification, which is important for the pharmaceutical industry, among others. Additional highly automated intralogistics solutions will be presented at consulting islands, including complex robotics applications with central shuttle and overhead conveyor technology for efficient omnichannel logistics.

Of particular interest to SMEs are "plug & play" system combinations for partial automation. Processes can be accelerated, spaces condensed, and ergonomic workflows integrated in a simple way and economically. The building blocks of these solutions, some of which will be demonstrated at the booth, include automated guided vehicles, autonomous mobile robots, mobile racking, channel storage solutions with the SSI ORBITER® and the SSI LOGIMAT® vertical lift module.

SSI SCHAEFER'S own WAMAS logistics software will be brought to life digitally at the trade fair with all its products and modules. Via an augmented reality tool, booth visitors can explore a virtual warehouse and understand the interaction of the WAMAS modules with the equipment and systems. SSI SCHAEFER'S SAP solutions will be presented at the booth by SWAN, also a member of the SSI SCHAEFER Group. Intelligent applications being developed in the areas of predictive maintenance, digital twin and cyber security services, point the way to the intralogistics future.

The topics of the planned expert panel discussions, in which customers, science representatives and SSI SCHAEFER experts will participate, will show the pulse of intralogistics. They take place live daily at the trade show booth.

SSI SCHAEFER at LogiMAT 2023 in Hall 1, Booth D21.

Please also visit other members of the SSI SCHAEFER Group who are exhibiting at the fair:

• DS Automotion in Hall 6, Booth D05

• RO-BER in Hall 5, Booth F17

• SWAN in Hall 8, Booth D47

The renowned Fraunhofer Institute for Material Flow and Logistics has successfully validated the SSI SCHAEFER software WAMAS WMS (Warehouse Management System). With the help of the vendor-independent »Logistics IT Online Selection«, Fraunhofer IML supports companies in selecting the most suitable WMS and provider. With the validation signet, the quality of SSI SCHAEFER software solutions is now confirmed once again.

The platform warehouse-logistics.com operated by Fraunhofer IML has been one of the best-known portals for warehouse management systems for more than 20 years. The functional comparison of logistics IT systems, free market studies and the full range of consulting services in the field of logistics IT, make warehouse-logistics.com a holistic information platform that brings together providers and interested parties.

For the validation of warehouse management systems, the experts of »Warehouse Logistics« checked more than 3,000 requirement criteria. The renewed inclusion of SSI SCHAEFER Software into the circle of validated software solutions underlines that it is rightly an established and approved WMS solution in the market. WAMAS WMS provides the basis to design logistics processes efficiently, to optimize them and to digitally transform business models and processes.

Gerald Siegl, Product Manager Product Line Software at SSI SCHAEFER, puts it in a nutshell: »This recognized validation seal underlines the high functionality and reliability of our WAMAS WMS software. We are very pleased to receive this award!« The spectrum of the WAMAS software portfolio ranges from Warehouse Management System and Material Flow System to component software such as WAMAS Robotics and WAMAS Lift & Store. Furthermore, it includes WAMAS Control Center for monitoring and optimizing of material flows and WAMAS Maintenance Center for predictive maintenance.

Based on the results of more than 120 validated warehouse management systems, the »Team Warehouse Logistics« of Fraunhofer IML has compiled the »WMS Market Report Compact«. As a long-term study, it offers a transparent overview of market-determining factors, developments and research trends in the field of warehouse management systems.

Click here for free download after registration: https://www.warehouse-logistics.com/152/3/publications-(incl-wms-market-report).html

• Continuous sustainability management efforts expanded

• Rating improved from bronze to silver over the previous year

Intralogistics specialist SSI SCHAEFER has been awarded the silver medal (72/100 points) by the renowned rating agency EcoVadis for its continuous sustainability management. Following the bronze medal in 2023 (61/100 points) and another year of continuous measures in the areas of environment, ethics, labor and human rights, and sustainable procurement, this award represents significant progress in SSI SCHAEFER's sustainability management. This places SSI SCHAEFER among the top 15% of the companies assessed.

Since its founding in 2007, EcoVadis has grown into a globally trusted provider of corporate sustainability ratings, boasting a network of more than 150,000 rated companies. Its goal is to deliver reliable, globally recognized sustainability assessments and insights that enable all companies to reduce risks, drive improvements, and accelerate positive impacts on our planet and society.

The silver medal rating is significant for SSI SCHAEFER, not only with regard to its own sustainability management. It also influences the company's future business relationships. Heiko Stötzel, Global Head of Group Social Responsibility at SSI SCHAEFER, commented: "Our clients are increasingly placing value on transparent and sustainable business practices and, in some cases, require a successful EcoVadis rating as the basis for a business relationship."

Like many larger, internationally operating companies, SSI SCHAEFER also uses the EcoVadis platform to evaluate its business partners according to a standardized catalog of criteria, thus gaining transparency in its global supply chains. This is one of the many building blocks of the criteria used by EcoVadis to assess sustainability management.

Heiko Stötzel concludes on the successful silver medal rating: "We are very pleased with this award. It motivates us to further expand our commitment in the future. We would also like to take this opportunity to thank everyone involved in the SSI SCHAEFER Group who contributed to the improved rating. This includes many departments and divisions within the company, including Purchasing, Compliance, Human Resources, Information Security, and the many colleagues in SSI SCHAEFER's strong sustainability network."

The European logistics center of Misumi in Frankfurt features the latest technology from SSI SCHAEFER which was implemented in 2020. Misumi, the global manufacturer and leading supplier of mechanical components for special-purpose machinery, has taken delivery of an integrated solution that provides exceptionally powerful material handling features and permanent system availability. Misumi can now efficiently process its increasing number of orders. While operations continued as normal, the existing warehouse was extended to its full capacity and developed into a highly automated consolidation and cross-docking center.

"It's all about time" is the motto of Misumi and underlines the vital role that time plays in the business activities of the company, which was founded in Tokyo in 1963. Misumi is a global supplier of customized mechanical engineering components and standard parts for industry, particularly for special-purpose machinery. Customers can choose from a portfolio of 17 million parts from various manufacturers or configure their desired part from more than 100,000 basic components, even for a batch size of 1. These so-called make-to-order (MTO) components constitute more than 50% of the business operations of Misumi. The company has adopted the cross-docking principle for the turnover of its stock: as soon as they are received, products are consolidated against the existing goods in stock and dispatched to customers in Germany and across Europe on the same day.

Maximizing Warehouse Capacity and Optimizing Space Utilization for Short Delivery Times

Speed, in other words, a short delivery time, is one of Misumi's core strengths. Innovation cycles are additionally considerably shorter than before, particularly in mechanical engineering, leaving the market players with less time for product development and needing their components sooner. Misumi normally supplies its customers with special components, made in Asia, within a week. "The higher our stock levels, the shorter the average delivery time," explains Jörg Gonnermann, General Manager Logistics Service Platform at Misumi Europa GmbH. "As a first step it was therefore important to significantly increase warehouse capacity." This brought Misumi and SSI SCHAEFER together in 2018 when, as part of a material handling project, SSI SCHAEFER installed a 4-tier R 3000 modular shelving system to increase warehouse capacity at Misumi by a factor of 6. The modular shelving system is 45 m x 48 m in size and makes optimum use of the 10-m high building, providing space for up to 250,000 items. The compact shuttle warehouse, added later, has meanwhile helped increase storage capacity to 450,000 items. Misumi has now considerably boosted its stock levels and can supply standard parts to its customers much faster than before, as they can be added to the MTO items directly from the warehouse.

Custom Automation

The B2B activities of Misumi are dominated by e-commerce: around 75% of the orders are currently processed through its own e-commerce platform. Due to the strong growth of e-commerce, powered by digitalization in mechanical engineering (Industry 4.0), the number of customer orders handled by Misumi has significantly increased over the years. To be able to handle this increasing number of orders even more efficiently, Misumi opted for a highly automated solution that would offer increased warehouse capacity while providing ample scope for future growth. The automation concept of SSI SCHAEFER was soon on the table and convinced Misumi on the spot. "The concept went into our requirements in great detail and looked at how to achieve the highest levels of process efficiency and make best use of the available space. It also considered ergonomic aspects in terms of work stations and ensured a high degree of flexibility in system utilization," recalls Gonnermann. "Our demanding requirements were totally satisfied and we were even given some useful extra features." SSI SCHAEFER realized the entire material handling solution from its own resources: modular shelving system, shuttle system, conveying system, returnable containers through to work stations, logistics software, and finally Customer Service & Support.

High-Performance Logistics for Increased Efficiency

Despite the limited space available, the material handling solution was able to interconnect the different work stations and warehouse areas perfectly. Misumi is now the proud owner of an open-ended and powerful material flow system that has sufficient buffer capacity to handle the order levels as they fluctuate during the day. At the heart of the system is the shuttle warehouse, which makes fully automated warehousing possible and, thanks to its compact design, optimum use of the available space. SSI SCHAEFER installed the shuttle warehouse, which was constructed using 580 metric tons of steel and has space for 66,000 containers, at the end of 2019. At present, it holds 200,000 items across 10 aisles and 22 levels and covers an area of 39 m x 46 m. The single-level SSI Cuby shuttle, which can handle both containers and cartons, is used inside the shuttle warehouse. Misumi uses around 56,000 LTF 6280 returnable containers from the SSI SCHAEFER portfolio. Of these, approximately 46,000 are used as stock containers in the shuttle warehouse, while the rest are utilized for order consolidation. Two lifts, installed at the front in each aisle, ensure a high degree of technical performance of the system and a high level of reliability in the shuttle warehouse. The conveying system connects the two warehouse areas with the various work stations – at ground level as well as on the steel platform – and thus eliminates almost all walking. The system also includes six conveyor loops – three loops on top of each other, per level – on which the storage, retrieval, and empty containers are transported and distributed between the storage, picking, and dispatch/packing locations. The shuttle warehouse and conveying system are controlled by the WAMAS® logistics software from SSI SCHAEFER.

The 825 m² steel platform, on which the picking area is situated, lies in front of the shuttle warehouse. The platform is where the five ergonomic Advanced Pick Stations two-level, used for order picking, are located; these stations are linked to the shuttle warehouse. Up to six orders can be handled by each work station simultaneously, at rates of up to 1,000 picks per hour. If required, two additional work stations can be added to the picking stations. Employees are guided by a light signal that keeps them focused on the picking operation. This approach has resulted in a dramatic increase in picking speed and quality at Misumi, while reducing the error rate to almost zero. The goods-in and dispatch areas are located underneath the steel platform on the first floor. "Overall, lead times have improved and we are seeing high increases in productivity," observes Gonnermann. "In the ideal scenario, an order will pass through our logistics center in less than 60 minutes." A further advantage: system operation is now much easier to predict and it is now possible to produce a highly detailed plan for each day's volumes.

The system went live in April 2020. The introduction of automation came at the right time, even though conditions at the start of the COVID-19 pandemic in 2020 made things more difficult. The new material handling solution provides much more flexibility in personnel planning, with no more overlapping shifts. "The work steps are ideally structured, so our employees were quickly up to speed with the new workflows," is how Gonnermann describes the introductory phase.

Transparent and Efficient Material Flows

The customized components arrive by air freight in the morning at Frankfurt Airport and are delivered to the Misumi logistics center by truck. At the eight goods-in work stations, the pallets are broken down using a cross-docking procedure, distributed in containers, and temporarily stored in the shuttle warehouse. The pallets have several thousand individual positions for a large number of different customers. The goods are split by customer-specific MTO goods and goods for storage at the first four work stations. The MTO items are packed in containers and transported into the shuttle warehouse until the order is completed. The goods for storage are forwarded to one of the four remaining work stations, where the items are sorted for storage either in the modular shelving system or in the shuttle warehouse. Once this decision has been identified, the goods pass along the conveying system to the corresponding warehouse area. Picking of the goods for storage is either done manually in the 4-tier modular shelving system or in accordance with the goods-to-person principle at the picking stations linked to the shuttle warehouse. As soon as picking of all the order items is complete, the warehouse management system launches the retrieval process. The conveying system transports the containers to one of the dispatch work stations, where the items are taken out of the containers and packed in a carton, prepared for shipping, and handed over to the express delivery company.

Permanent System Availability

Although the system has been commissioned and the project closed-out, the collaboration between Misumi and SSI SCHAEFER is by no means over. The two companies continue to work closely together within the scope of the service contract. SSI SCHAEFER took over all the servicing and maintenance of the system for the first two years after handover to ensure continuous operation of the system. Preventive maintenance is performed by specially trained service technicians using SSI CMMS, the computerized maintenance management system. SSI CMMS is an electronic service portal that controls and monitors maintenance and repair activities efficiently. All the relevant information can be stored, consolidated, and visualized to provide fact-based insights into the status of the system. Any faults and wear can be detected and rectified in a timely manner. "Ever since we first met SSI SCHAEFER, we've found them to be a totally reliable and professional partner that has full control over the processes, even after commissioning," summarizes Gonnermann.

Focus on customized packaging for the safe transport of dangerous goods and Li-ion batteries

• Transport solutions for the entire process chain from a single source

• Customized packaging – individual, efficient, safe

• Extended digitalization options and sustainable value

Experts estimate that the demand for lithium-ion batteries will increase from the current 200 gigawatt hours (GWh) per year to more than 2,000 GWh by 2030.¹⁾ Parallel to this development, the need for solutions for the safe handling and transport of the sensitive energy storage devices is growing. Against this backdrop, SSI SCHAEFER Plastics, an independent SSI SCHAEFER Group company, is presenting reusable individual packaging solutions – also known as customized packaging (SP) – for the entire process chain that offers maximum product protection (and is also available with an optional digital lock) at the BATTERY SHOW from May 23 to 25, 2023 in Stuttgart, Germany.

Changing technology demands fast solutions for the supply chain

You can find them everywhere – lithium-ion batteries are used in electric cars and e-bikes, laptops, tablets and smartphones, among other things, but also in power tools. If handled incorrectly, however, the risk potential is high. "The trend towards electric mobility is forcing companies to make rapid changes at the technology level," says Thomas Jettkant, sales manager for customized packaging at SSI SCHAEFER Plastics. "One knock-on effect is the need for quick decisions and forward-looking, efficient solutions that also aim to ensure a high level of safety in battery pack logistics."

Customized load carriers according to GGV (Ordinance on the Transport of Dangerous Goods) and ADR (Agreement concerning the International Carriage of Dangerous Goods by Road) 6.1

SSI SCHAEFER Plastics supports this development with specially designed customized packaging that can be adapted to individual conditions and meets the highest requirements for safe handling of rechargeable batteries and their components. This starts with the production of the battery cells and continues to include all handling and transport processes along the supply chain. This packaging is also available in smaller quantities and can therefore undergo initial practical testing. At BATTERY SHOW 2023, the major focus will be on the enhanced KMB series and the RL-KLT GGV dangerous goods container, of which several versions are also available. The volume-reduced KMB small load carriers are certified in line with dangerous goods specifications and make an ideal choice for the safe transport of products and components weighing up to 20 kilograms. Parallel to this, the RL-KLT GGV dangerous goods container is being showcased; it meets the safety requirements for transporting dangerous solids in packaging groups II and III. As a type-tested and approved container for the transport of dangerous goods by road, it also complies with ADR 6.1. and GGVSEB (Ordinance on the Transport of Dangerous Goods by Road, Rail and Inland Waterways) regulations.

New opportunities thanks to digitalization and multiple-use system design

Solutions equipped with a digital lock for enhanced protection against tampering and theft are also being presented. Access to these containers is only available to authorized persons who can release the lock via an app on their smartphone. "At the same time, we will be demonstrating in Stuttgart that load carriers made of plastic definitely also meet sustainability criteria," Thomas Jettkant continues. SSI SCHAEFER Plastics manufactures these, for example, from regrind or virgin, recyclable materials. Products such as the reduced-volume KMB container are designed as a multiple-use system, and can be recycled at the end of their service life. "We have always valued an open dialog with experts. In the best case, this results in the joint development of new, constructive approaches to solutions," Thomas Jettkant points out. "There will certainly also be many opportunities at the BATTERY SHOW to discuss, and take an in-depth look at, the entire spectrum of the topic of dangerous materials, taking both the status quo and the future outlook into account. We look forward to welcoming interested parties to our booth, 6-F36, in Stuttgart."

1) https://www.bmwk.de/Redaktion/DE/Dossier/batteriezellfertigung.html

Reduced-volume KMB small load carriers save space during transport and storage and are equipped with highly stable, tear-resistant webbing that prevents accidental opening of the lid.

Designed as a multiple-use system, the KMB container series has been optimized for transporting dangerous goods up to 20 kg and certified as a holistic solution with tear-resistant webbing in line with dangerous goods specifications.

The RL-KLT GGV dangerous goods container, featuring a protective insert for holding batteries, also meets the highest safety requirements. It meets the criteria of packing groups II and III, as well as ADR 6.1 and GGVSEB regulations.

Highly stable, tear-resistant webbing additionally secures the dangerous goods in the RL-KLT GGV container. This ensures that neither the battery nor the textile bag, designed as a fire protection blanket, slip by even a few millimeters.

A-Frame – Fully Automated Accelerated Error-Free Picking for Fast-Moving Pharmaceuticals

Supply quality and first-class on-site services are crucial if retail pharmacies are to survive in the face of online competition. Therefore, the role of pharmaceutical wholesalers is also significant – they need to ensure not only high product availability, but also the fastest possible delivery. The company in this example has tailored its fulfillment concept precisely to these demands and implemented it with state-of-the-art technology from its long-term intralogistics partner SSI SCHAEFER. The latest highlight is the installed A-Frame with integrated product verification. This highly efficient, fully automated picking system provides up to 40,000 drug packages per hour during peak times on an order-by-order basis while meeting the pharmaceutical industry’s high standards.

In the course of a collaboration dating back over 20 years, this full-service pharmaceutical supplier has equipped all its distribution warehouses with high-performance technology from SSI SCHAEFER. This was implemented, in part, through retrofit, conversion, and expansion projects without impacting ongoing operations. The spectrum of installations ranges from manual to fully automated warehouse and picking solutions, including tailored logistics software from the WAMAS portfolio. SSI SCHAEFER’s Customer Service & Support includes on-site technical support as needed, alongside training and remote support.

Directly integrated, suitable for varying packaging

Through the implementation of the A-Frame, the partners have once again strengthened their shared commitment in the automation sector. The picking system was integrated directly into the existing structures and has proven to be ideal for picking small, fast-moving packing units since it was commissioned in the second half of 2022. Example contents include headache pills, nasal sprays, and adhesive bandages. A key feature of the A-Frame is the product channels, which allow flexible configuration and are the conduit for software-controlled, error-free output of various packaging sizes, whether cylindrical or rectangular, in just seconds. The items are ejected from the A-Frame onto the conveyor belt, where special sections are each assigned to one order, and then move directly through the filling point into the order bins. The entire process takes just 60 seconds.

High-performance automatic picking system for order fulfillment

The technical performance that can be achieved – up to 40,000 products per hour – is also based on the solution approach of decoupling the picking and refilling processes. Employees refill the A-Frames during lower-load periods. The system then performs fully automated picking, accelerating processing and accommodating the zero-defect strategy. This reduces the staff’s workload so they can be assigned other productive work in the distribution center, optimizing resource utilization. Thus the A-Frame ensures fast processing – even for complex jobs and during load peaks. If sustained growth continues, the system’s modular design will allow optional expansion and adaptation to specific new requirements.

Safety, speed, and efficiency as success factors

In addition, the A-Frame boasts a compact design that saves space, achieving especially high storage density on a small amount of floor space. The A-Frame can accommodate the majority of a product assortment, comprising well over 120,000 pharmaceutical products. Automation also makes an important contribution to meeting the drug safety requirements associated with zero-defect tolerance and full traceability. But speed is also crucial. Pharmacies often lack sufficient storage space to stock a complete assortment of products, so they rely on on-time delivery of the quantity of drugs ordered. The pharmaceutical wholesaler’s service closes this gap, enables a successful customer experience in the local environment, and strengthens the pharmacies’ competitive position, while permanently reducing its own process costs.

The A-Frame from SSI SCHAEFER is a compact picking system that can also be integrated into existing systems and achieves optimal space utilization through its high product density.

The A-Frame performs fully automatic picking for up to 40,000 products per hour and ejects them onto a collecting belt within seconds on an order-by-order basis.

Employees refill the A-Frame during lower-load periods to keep it stocked for high throughput demands at peak times.

After being ejected onto the collecting belt on an order-by-order basis, the packing units are automatically transferred through a filling point directly to the corresponding order bins.

• Mauro Lunardelli takes over from Notker Steigerwald

Mauro Lunardelli has been appointed as the new Head of SSI SCHAEFER Group's Business Unit Logistics Solutions. The highly experienced manager with Swiss and Italian citizenship has been with the company for 24 years and most recently served as Managing Director of SSI SCHAEFER Switzerland since 2019. Mauro Lunardelli has in-depth knowledge of the intralogistics industry and enjoys a high professional reputation within and outside the SSI SCHAEFER Group. He started his career at Stöcklin Logistik AG and subsequently held various positions in well-known intralogistics companies. In 1999, he joined SSI SCHAEFER, where he built up the steelwork and automation activities in Switzerland. His other positions at the company included Head of Logistics Solutions at the former HUB Southwest Europe, a position he held for five years.

Mauro Lunardelli succeeds Notker Steigerwald, who has decided to leave the company for personal reasons. The handover of responsibility will take place today after coordination has already been completed.

Peter Edelmann, CEO of the SSI SCHAEFER Group, on the appointment of Mauro Lunardelli: «We are particularly pleased that we have found an internal succession solution for the management of the largest business unit of the SSI SCHAEFER Group. Given his many years of experience in our industry and his personality, Mauro Lunardelli enjoys my full confidence. Together with the team of the business unit, he will continue to successfully develop the business activities in the interests of our customers all over the world and lead the business sustainably into the future. At the same time, we would like to thank Notker Steigerwald for his achievements and wish him all the best for his professional and private future.»

(f.l.t.r.) CEO Peter Edelmann with Mauro Lunardelli, the new Head of SSI SCHAEFER Group's Business Unit Logistics Solutions, and Notker Steigerwald, who has decided to leave the company for personal reasons.

• Unified sustainability management and strategic environmental, health and safety (EHS) management rolled out for the globally operating Group

• Carbon footprint calculated that covers the 18 largest entities of the SSI SCHAEFER Group (Scope 1 & 2 and partly Scope 3)

• Climate strategy with reduction goals developed

Neunkirchen/Siegerland, Germany, September 25, 2023 - SSI SCHAEFER Group, a leading global solution provider for all areas of intralogistics, today published its second sustainability report. The report documents the company's progress in 2022 towards a more sustainable future. Activities focused on implementing measures that were defined in the sustainability strategy developed back in 2021. The sustainability strategy takes equal account of ecological, social and economic aspects.

Despite major challenges such as the effects of the Ukraine war, the SSI SCHAEFER Group was able to achieve important sustainability goals last year. In addition to the development of a group-wide strategy for sustainability management, a strategic environmental, health and safety management (EHS) was introduced, among other things. Furthermore, the calculation of the carbon footprint for the 18 largest entities of the SSI SCHAEFER Group was carried out for Scopes 1, 2 and partly 3. Based on this analysis, a climate strategy with measurable reduction goals for the coming years was derived.

“In 2022, we continued to focus on how we, as a globally active company, can make a positive contribution in terms of sustainability,” says Steffen Bersch, CEO of the SSI SCHAEFER Group. “The second sustainability report underlines our ongoing commitment to a more sustainable future. It is another milestone in our efforts to live up to our responsibility towards the environment and society - and we are proud to have made such progress despite the challenges of the past year.” In 2023, the company plans to continue its efforts and take further innovative measures to achieve its sustainability goals along the entire value chain.

• Total Group revenues slightly above previous year at EUR 1.87 billion

• Largest business unit, Logistics Solutions, with significant year-on-year revenue growth and improved order intake

• Challenging macroeconomic environment had a negative impact on the Group's incoming orders, which were down 4.9% on the previous year at around EUR 1.65 billion

• Catch-up effects on revenues and total operating performance in the second half of 2023

• Numerous awards for products and automation solutions underline the Group's innovative strength

Neunkirchen/Siegerland (Germany), March 1, 2024 – The SSI SCHAEFER Group, a German family-owned company established more than 85 years ago and a leading international solution provider for all segments of the intralogistics industry, reported an increase in revenues to EUR 1.87 billion (+3.2%) for the financial year 2023, according to preliminary figures. The Group benefited from major project acceptances in the Logistics Solutions and Customer Services business units, which offset the decline in Products & Equipment revenue.

After a subdued first half, the catch-up effects in the fourth quarter of 2023 were particularly noticeable in the largest business unit, Logistics Solutions, although Group order intake remained below the previous year's level at around EUR 1.65 billion or 4.9%. The main reasons for the gloomy investment climate were the difficult macroeconomic conditions caused by political conflicts and the economic weakness in Europe. On the cost side, the extensive measures taken during the year to improve profitability had a positive impact. On the basis of the preliminary annual financial statements, SSI SCHAEFER was able to achieve a significantly improved annual result at Group level compared to the previous year as well as an almost balanced result before taxes.

Peter Edelmann, CEO of the SSI SCHAEFER Group: “The continuing difficult market conditions and the gloomy investment environment pose major challenges for the entire intralogistics industry. Nevertheless, the SSI SCHAEFER Group was able to win significant orders in the financial year 2023, which gives us an optimistic start into 2024. We will continue to work hard with the entire team to set the organizational and strategic course for profitable growth. The key to our success is quality and customer focus – and we are paying special attention to these areas.”

Transformation process is moving forward: focus on innovation and sustainability

A key focus continues to be the strengthening of the SSI SCHAEFER Group's innovation capability with the aim of playing a key role in shaping the digital and sustainable transformation of the industry and expanding its position as a technology leader in intralogistics. The full acquisition of DS Automotion, a leading provider of mobile robotics, which became effective in the first quarter of 2023, was an important milestone on this path. Moreover, the SSI SCHAEFER Group received numerous awards for its intralogistics solutions last year, most recently the prestigious Best of Industry Award in the “Conveyor Technology” category.

In addition, SSI SCHAEFER continued to consistently implement its sustainability strategy in 2023 and documented its responsibility to the environment and society in its second sustainability report. Key actions included the adoption of the Group's climate strategy, which aims to reduce the Group's own carbon footprint and make a social contribution to achieving global climate targets and the United Nations' sustainability goals.

Further Information:

The renowned US research and advisory company Gartner, Inc., lists SSI SCHAEFER with its software WAMAS® in the "Magic Quadrant for Warehouse Management Systems".

Neunkirchen (Germany) / Friesach (Austria) - July 15, 2021. SSI SCHAEFER, the world’s leading provider of modular warehousing and logistics solutions, announces that its standardized logistics software WAMAS was included in the Magic Quadrant for Warehouse Management Systems [1] by the renowned US research and advisory company Gartner, Inc.

Gartner is the world's leading research and advisory company with 16,000 associates in 100 countries and with revenue of $4.1 billion (2020). Companies in both the public and private sectors rely on Gartner expertise, including 76% of the "Global 500" companies [2]. "A Gartner Magic Quadrant is a culmination of research in a specific market, giving a wide-angle view of the relative positions of the market’s competitors. By applying a graphical treatment and a uniform set of evaluation criteria, a Magic Quadrant helps technology buyers to quickly ascertain how well technology providers are executing their stated visions and how well they are performing against Gartner’s market view". Technology buyers can use a Gartner Magic Quadrant as a first step to understanding the technology providers they might consider for a specific investment opportunity [3].

Gartner recognized SSI SCHAEFER and its WMS WAMAS as a challenger within the Magic Quadrant. For SSI SCHAEFER, once again this distinction underlines the quality and central role of the software within the company's broad material handling product and solutions portfolio.

Steffen Bersch, CEO of SSI SCHAEFER Group, comments: "Software is a key driver of material handling. This recognition supports that our long-term corporate strategy and focus on technology leadership is the correct approach, especially in the area of software. Our actions are consistently led by our goal to optimally supply our customers with high-performance software and efficient and sustainable logistics and material handling solutions."

With more than 1,100 people working in software solutions among a total of 10,500 employees, the SSI SCHAEFER Group is a business partner that is very familiar with the requirements of state-of-the-art material handling from hardware to software. SSI SCHAEFER is also a partner who knows how to translate these requirements into sustainable solutions for its customers. According to the SSI SCHAEFER software experts, a future-proof warehouse management system should be highly standardized, and at the same time be modular and have an open architecture. This allows the software to be seamlessly integrated within various IT landscapes and technologies. WAMAS was developed based on these requirements. It provides a wide range of WMS processes and configurable process variants, with an extended range of functions as well as modularity and standardization. It can be used in manual as well as highly complex, fully automated logistics systems, for customers with either one or more sites. Furthermore, the WAMAS service range includes labor management, flexible presentation of essential KPIs in dashboards and real-time visualization of all material flows and possible errors. This information forms the basis for decisions to achieve the full potential of all material handling systems.

"We are delighted to be recognized in the Magic Quadrant. It shows that we are on the right track with our software strategy and that we can help our customers manage their processes even more efficiently. I would like to sincerely thank my team for making it possible for us to take this step," explains Notker Steigerwald, SVP, Head of Business Unit Logistics Solutions at SSI SCHAEFER,

¹ Gartner, Magic Quadrant for Warehouse Management Systems, Simon Tunstall, Dwight Klappich, 30 June 2021

² The annual report on the strongest and most valuable brands / brandirectory.com

³ Gartner, Magic Quadrant Research Methodology, https://www.gartner.com/en/research/methodologies/magic-quadrants-research

Gartner disclaimer:

Gartner does not endorse any vendor, product or service depicted in its research publications, and does not advise technology users to select only those vendors with the highest ratings or other designation. Gartner research publications consist of the opinions of Gartner’s research organization and should not be construed as statements of fact. Gartner disclaims all warranties, expressed or implied, with respect to this research, including any warranties of merchantability or fitness for a particular purpose.

• Order intake grows by 17.5% to almost EUR 2 billion, driven by all four business units

• Group sales revenue grows by approx. 30 %

• Largest project in company history for US retailer successfully implemented

• Significant technology partnerships concluded in the field of automation

• Material handling business continues to benefit from booming online trade
   

Neunkirchen/Siegerland, Germany February 28, 2022– The SSI SCHAEFER Group, a leading international provider of modular warehousing and logistics solutions with almost 10,000 employees, significantly increased its order intake and sales revenue in fiscal year 2021 based on preliminary figures. The strong performance in new business was driven by all four business units: Logistics Solutions, Products & Equipment, Customer Services, and Waste & Packaging. At just under EUR 2 billion, order intake was 17.5% higher than the previous year.

Sales revenue increased by 30%. The biggest revenue driver was the Logistics Solutions business, which increased its revenues significantly, in particular due to the completion of a number of major intralogistics projects in the fourth quarter. This included the largest project in the company's history, the e-commerce fulfillment center of one of the leading omnichannel retailers in the USA, which was launched in December 2021 in time for Black Friday after only three years of construction. The Customer Services business also grew strongly, benefiting from high project utilization. The Waste & Packaging and Products & Equipment businesses also developed positively.

In terms of earnings, the positive trend of the previous year is consolidating and, according to preliminary figures, the Group has further significantly increased its profitability.

Quote Fiscal year 2021

Important technology partnerships consolidated; on track with sustainability strategy

An important milestone for the aspiration to be a technology leader in the industry was the acquisition of a majority stake in SWAN GmbH in the past fiscal year. Through this, SSI SCHAEFER increases its activities in the area of SAP Extended Warehouse Management (EWM) integration in addition to its own software WAMAS®. This strengthens the Group's market position and opens up new customer potential. In the field of automated guided vehicles in intralogistics, the already successfully established partnership with the Austrian manufacturer of self-driving vehicles DS Automotion was intensified and joint development work was advanced.

The SSI SCHAEFER Group is also on course in the area of sustainability. In the fall of last year, the group-wide sustainability strategy was adopted. It will be presented with the Sustainability Report 2021, which will be published in summer 2022. On the customer side, the Group contributed to meeting customer needs even more efficiently and sustainably in numerous projects last year through its intelligent intralogistics solutions. Exemplary for the innovative strength is the Vertical Farming solution in cooperation with Infarm for the sustainable supply of an increasingly urbanized society, which will also be presented at the Expo 2020 in Dubai until March 31, 2022.

In 2022, the SSI SCHAEFER Group will continue to drive forward its focus on modular and scalable intralogistics solutions.

Swedish Agro Machinery AB, distributor and importer of farming machinery has decided to centralize its spare parts storage system and equip the new warehouse of 3,700 square meters with SSI SCHAEFER’s logistics solutions. Pallet and cantilever racks, shelves and SSI LOGIMAT® Vertical Lift Modules are parts of the solution. The result: a compact warehouse with up to 23,000 different parts and an overnight delivery.

In 2016, Swedish Agro Machinery took over the import of Claas products, a manufacturer of agricultural machinery, to Sweden and Norway. The new updated organizational structure needed a new facility to store spare parts efficiently. They chose to put it in Skåne Skurup, in the middle of one of Sweden's most fertile agricultural areas, also near Denmark and the center of the European continent. The challenge was, that they need to store parts in very different ways due to the various dimensions in the new warehouse. Swedish Agro already had realized some projects with SSI SCHAEFER in the past, so that is why they have been involved as a partner in the project since the very beginning.

Local presence is crucial for Swedish Agro. When an agricultural machine is on service, there should be no disruption, especially during the high season. That is why the company holds 25 workshops in the network with the extra focus on agricultural areas in Skåne, Västra Götaland, Östergötland and Uppland. Swedish Agro's commitment is to deliver the ordered spare parts for the next day if they are not in place locally.

Material flow supported by the new solution

The goods are delivered by trucks, unpacked at the work stations manually, sorted according to type and size and brought to different storage systems. Spare parts for agricultural machinery vary greatly in size, share and weight. It's everything from single bolts to input screws in the ten-meter class.

In fact, Swedish Agro needed ten different ways of storing. This includes long-span and cantilever racks for lying goods and compartments for storing standing moldings. This is very effective as some of the spare parts can be quite large. To utilize also the vertical space optimally, a narrow aisle has been set up with shelves. Smaller spare parts are stored in two SSI LOGIMAT Vertical Lift Modules, which accommodate around 16,000 items.

When goods are needed for an order, they are picked by a forklift or manually by an employee to be packed at the workstations for shipping. All orders received before 3.30 pm are delivered to the service workshops the following morning. This is possible thanks to dense logistics arrangements with overnight deliveries.

“Swedish Agro is loyal to its customers in maintaining quality and promised delivery terms. Our installation has been able to grow and develop with new opportunities, in line with the spare part's expansion. We are very happy to lead this project and support Swedish Agro with a system to perfect their material flow,” concludes Anders Jonasson, Sales Manager at SSI SCHAEFER.

With the new warehouse, Swedish Agro has strengthened their position by securing spare parts availability in the region and optimizing their capacities. Martin Gerdtsson summarizes: “The main reasons why we chose SSI SCHAEFER were that we really felt from the beginning that they already knew our needs through past cooperation and, of course, they had a solution for storing spare parts with a wide range of dimensions.”

Swedish Agro Machinery AB's new central warehouse in Skåne Skurup ensures overnight delivery capability.

The two SSI LOGIMAT® Vertical Lift Modules ensures the ergonomic storage and picking of around 16,000 mostly smaller items.

The narrow-aisle, which is set up with shelves, utilizes the vertical space optimally.

Cantilever racks provide space for storing long and bulky goods.

At Logistics & Automation, the regional trade fair for intralogistics and material flow, SSI SCHAEFER, a world-leading solution provider for all areas of intralogistics, will present the SSI LOGIMAT vertical lift module as a highlight at booth D04-4. The trade fair will take place on May 15 and 16, 2024 at the Dortmund Exhibition Center.

The automation of intralogistics offers companies numerous advantages such as increased efficiency, cost and error reduction, to respond to the increased demands of end users. Automated systems require less space and can reduce the workload in the warehouse. Thanks to the simple integration options, the SSI LOGIMAT vertical lift module provides a scalable path to automation.

The SSI LOGIMAT vertical lift module, which will be exhibited at the SSI SCHAEFER stand D04-4 in Dortmund, is an automated storage system that enables space-saving and efficient storage, and order picking. With its intelligent control system and flexible adaptability to different warehouse environments, the SSI LOGIMAT offers an optimal solution for the challenges of intralogistics.

"Vertical lift modules are ideal for storing small parts. A typical area of application is, for example, the service and maintenance sector, particularly for spare parts storage. The orderly and accessible storage of small components, such as nuts, bolts, screws, or washers, can quickly increase efficiency and productivity, which in turn saves time and money. Vertical lifts are also more and more being used in production feeding," explains Benjamin Höller, System Consultant for vertical lift modules at SSI SCHAEFER.

Visitors are cordially invited to visit stand D04-4 to experience the SSI LOGIMAT vertical lift module, live, and to learn more about its functions and benefits.

Further information and tickets at:

https://register.visitcloud.com/survey/0pmikytmdyma8?actioncode=NTWO000049SUO&partner-contact=0vsbr48sw02g2

The SSI LOGIMAT vertical lift module for efficient small parts storage and picking.

To speed up logistics processes and reduce costs, partial automation options are worth considering. As your partner, SSI SCHAEFER is available to advise you. An intralogistics specialist, SCHAEFER not only provides equipment for complex logistics centers, but also offers intelligent combinations of logistics solutions for smaller and medium-sized companies interested in taking their first steps towards automation with straightforward “Plug & Play” components and at attractive prices.

In any warehouse, the processes and workflows are designed according to specific requirements that can change over time. The number of items can increase and lead to storage space bottlenecks; walking distances and item searches can take too much time. Perhaps picking also becomes too slow and error-prone, negatively impacting the satisfaction of the customers the warehouse supplies. Fluctuating demand and increasingly dynamic markets, as well as a shortage of skilled workers, are making day-to-day warehouse and logistics operations even more difficult. Partial automation of certain areas and processes offers many benefits, such as faster processes, lower error rates, more effective space utilization, more ergonomic workflows and lower costs.

The first step: Introducing simple technology

Partial automation of one process or area can serve as the first step. For example, workstations can be connected more efficiently through a short conveying section. The conveying system can also lead directly to a vertical lift module, which is perfect for compact storage and rapid picking of small parts. However, installing a conveying system demands a fixed storage area, which may not be an option in some locations. In such cases, automated guided vehicles (AGVs) offer a more flexible option that does not interfere with flexible space utilization. They are also equipped with intelligent sensors, allowing safe use in manual warehouses with mixed traffic.

Intelligent system combinations for typical storage requirements

With intelligent combinations of storage and picking systems, SSI SCHAEFER makes it easier for smaller and medium-sized companies to take their first steps towards semi-automated logistics processes – with a simple “Plug & Play” approach and attractive prices. Semi-automated systems allow optimization of the following typical warehouse requirements:

Space savings thanks to mobile racks and AGVs

When existing warehouses need to be upgraded or new buildings require smaller dimensions due to other limiting factors, more and more companies opt to use mobile racks in combination with automated guided vehicles. Both systems allow flexible integration into the existing layout of the hall, save space, enable a constant material flow around the clock and help to permanently reduce operating costs.

Small parts picking in tight spaces with WEASEL® and SSI LOGIMAT®

The WEASEL is a cost-effective solution for your first steps towards automation of internal transport and can be combined with the SSI LOGIMAT vertical lift module to create an efficient storage and picking solution. This approach increases storage density and throughput and significantly improves picking quality.

Fast picking times with SSI mobile robots and static rack systems

Static racks in combination with mobile robots can significantly reduce picking and order throughput times, are ideal for e-commerce, can be installed quickly in existing properties, are easy to scale up at any time and reduce logistics costs in the long term. In addition, this innovative solution handles work steps with poor ergonomics, heavy goods and repetitive, tiring tasks so warehouse employees don’t have to.

State-of-the-art logistics software for optimal process control

However, automation doesn’t necessarily have to start with technical components – another option is a warehouse management system. SSI SCHAEFER's WAMAS® logistics software allows seamless integration into companies’ system infrastructure and connects upstream and downstream systems into an intelligent overall system. It supports order consolidation and inventory and controls all stock movements in transparent processes.

Whether software or technical components – the step towards automation doesn’t mean a complete about-face. Instead, it involves incremental partial automation and digitalization of selected warehouse areas and processes in order to adapt storage and logistics to the company’s development. The advantages offer greater efficiency and lower costs, bolstering the company’s competitiveness.

MISUMI, a global manufacturer and leading provider of mechanical components and indirect materials for special machine construction and assembly automation, has commissioned SSI SCHAEFER to implement a new logistics center in Frankfurt/Main. Until the beginning of 2020, the distribution center with a capacity for 450,000 items on more than 10,000 m2 of storage area will be built in several stages. Core elements of the system are an automated shuttle warehouse, a four-storied rack system, ergonomic work stations connected via a conveying system and the logistics software WAMAS®.

MISUMI was founded in Tokyo in 1963 and today has selling agencies all over the world. The business model of the company is based on highest quality, low costs and short delivery times. In the logistics center in Frankfurt stock items, standard components from its own production and third-party suppliers and make-to-order (MTO) parts are handled. MTO parts are currently produced in particular in Japan, China and Vietnam. For the turnover of MTO parts, MISUMI uses the cross-docking principle: After arrival, items are directly consolidated with the existing stock and sent to the customer the same day – without being stored. The short delivery time resulting from this approach is important because innovation cycles in mechanical engineering constantly decrease and therefore less time remains for product development. In order to be able to process the increasing number of orders in even shorter times in the future, MISUMI counts on a state-of-the-art automation solution from SSI Schaefer.

Tailor-made logistics solution for efficient make-to-order processes
For storing the items, a four-storied platform rack system for 250,000 items and a 10-aisle shuttle warehouse with a capacity for 200,000 items are realized. In the latter, Cuby single-level shuttles within a double-deep storage concept will take care of the high-efficiency storage and retrieval process in the future. Four goods-in work stations, four work stations integrated into the platform rack system and four multi-functional work stations will support the distribution and sortation process of incoming items and the make-to-order business. Picking will be performed at five ergonomic Pick to Tote work stations and a pick wall with a clearing station. Before leaving the logistics center, orders will pass one of the ten packing stations. All work stations are connected to the system with a high-performance conveying system. For the coordinated process control of the material flows, the logistics software WAMAS by SSI SCHAEFER is used.

"Quality, competitive prices and high speed are our recipe for maximum customer satisfaction. With efficient logistics structures, we will reinforce these principles in the future. The entire investment volume emphasizes the high potential that we see at the location in Germany and in Europe", comments Jörg Gonnermann, General Manager Logistics Service Platform of MISUMI, the assignment of SSI SCHAEFER.

In October 2020, Coop, one of the leading food retailers in Sweden, and SSI SCHAEFER, the world’s leading provider of modular warehousing and logistics solutions, announced the starting point of their long-term collaboration. Once again SSI SCHAEFER met up with Mats Tornard, Project Manager of Strategic Supply Chain at Coop, to discuss and sum up the current success of the ongoing Automated Logistics Centre project. At the end of 2021, the two companies shared information about the smooth collaboration, shared values in terms of quality and sustainability and the status of the solution installation which by that time had just started. It is time for an update with the latest results achieved so far.

Despite all the challenges and alterations, 2022 has been an eventful year for one of the largest automation projects in Europe. The global crisis, supply chain difficulties and lack of steel failed to hold back Coop’s solution realization. All major activities follow the schedule with no disruption or delays. “We have had a very positive experience with all our partners so far. Despite the challenging year 2022, both the building by the third party and the solution by SSI SCHAEFER are getting ready according to the realization plan,” shares Mats Tornard.

Constant Change is the New Stability

The past few years have been tricky in terms of planning for the future as behavioral habits shifted significantly. During the project realization Coop updated input data, analyzed it and concluded that the handover date volumes will reach 2027’s planned volumes. This means both the industry’s and the company’s growth have been outplaying the boldest expectations. While volume increase is undoubtedly great news, it comes with the consequences of solution revising and design changes.

What has Been Done so far: Installation of the System

Sustainability and ergonomic work environments are at the forefront of the two companies' shared values. These were the core points for Coop at the solution design stage: to reach high efficiency without compromising on the important aspects.

Goods will arrive by railroad straight to the warehouse to minimize CO₂ footprint and maintain an eco-friendly approach. The goods receiving zone is equipped with the conveying system for pallets, which has already been completed and is now on a test run. High-Bay warehouses in both, chilled and ambient zones have been assembled and launched together with the pallet cranes that serve for storage and retrieval of goods for buffering.

When the items are needed for restocking the main storage area, they arrive at the depalletizing station. Depalletizing, as well as mixed palletizing stations, are in progress due to additional solution extension during realization, i.e. more robots. When the goods are split into individual cases, they are transported by a bin conveyor to a storage area. SSI SCHAEFER has just completed one of two parts of the bin conveying system.

The 3D-MATRIX Solution® by SSI SCHAEFER is intended to serve as a buffer for cases. The storage locations are operated by SSI Flexi shuttles, which are responsible for storage, loading and retrieval. The buffer storage has also been extended and is currently a work in progress. The one part that is fully completed here is the installation of the lifts. After the cases are needed for the order, the SSI Flexi shuttles will transport them to the palletizing station where robotized equipment will take care of putting the orders together for shipping.

Assembled pallets are delivered to the buffer storage and are consolidated by the final customer or route. One of the shipping buffers is at the final stage and is ready to be launched, the rest of them are in progress.

The Large Automation Project is Hard to Miss

2022 is a significant year for Coop and its partners. Coop was awarded the shared first place of the Logistics Establishment of the Year 2022! Coop's new goods terminal in Kjula, Eskilstuna impressed the jury with its major investment in train-bound grocery logistics and that the terminal will be highly automated. Coop's new warehouse is equipped with SSI SCHAEFER’s automated solutions and helps the retailer reach 95% of all the picking processes completed with automation. The main focus for the new internal logistics design was ergonomic working environment and sustainability. Coop, SSI SCHAEFER and other partners involved in the project visited the award ceremony to receive diplomas and flowers.

"All the nominees presented fantastic projects. We were very happy to be among great and fair competition and were honored to receive the award," said Mats Tornard immediately after the award ceremony.

The project was also noticed for Coop’s sustainable initiatives towards both, day-to-day work and the new warehouse. To add up to CO₂ footprint minimization, Coop will also have solar cells on the roof. The panels are estimated to produce approximately one third of the energy that the plant will need annually. Taking into account these and other company’s green activities, the jury made a decision in favor of Coop. Coop was named Sweden's most sustainable brand in Europe's largest brand survey on sustainability - “Sustainable Brand Index 2021”. Coop received a sustainability certificate for the new site with the silver level. This means that the new warehouse was recognized for its eco-friendly building construction and also healthy and ergonomic work environment for the employees.

Coop and SSI SCHAEFER are Creating More Jobs

Everyday thousands of packages are handled, formed and sent to the end customer. Such an impressive building with a fully automated solution needs qualified people to monitor and control. To ensure the optimum operation of the system, SSI SCHAEFER is looking for new members for their team who are interested in career development and learning about automation and robotics. “Almost two years in the process, we are happy to share that the new logistics center is looking for employees and is ready to train and grow new specialists in the profession of the future. In total, we are looking for 79 technicians and professionals to support smooth and non-stop operations,” shares Mats Tornard.

SSI SCHAEFER and Coop are in need of qualified employees and there is a huge competition to get them. Instead of compromising on quality, it was decided that it is time to be a part of the changing environment. That is why the companies initiated and joined the educational program together with Yrkeshögskolan SKY, one of the largest providers of Advanced Vocational Educations in Sweden. To teach, mentor and form a set of new specialists.

One of the biggest advantages of the educational program is that all the teachers have field experience. They work within the industry on the daily basis and are able to share the most recent news, trends and techniques with the students. With the necessary drive, ambition and success during the learning process, it is possible to land employment opportunities even before graduation.

The graduates can work as Automation Technicians in both Inventory Management and installation and service industrial robots, PLC Technicians, Robotics engineers, and Maintenance technicians.

The information contained in the text is as of the end of November 2022. In the meantime, a lot has happened with the project and there will be another update on progress soon.

As general contractor for intralogistics, SSI SCHAEFER provides a new logistics building for Work in Progress Textilhandels GmbH (Carhartt WIP), including a Cuby shuttle system, a compact bin and carton conveying system as well as picking locations with sequencing tower. Furthermore, the existing automated shipping buffer will be extended and connected to the new system technology.

Carhartt WIP supplies 70 of its own retail stores and eleven outlet stores worldwide through an omni-channel strategy from their central logistics center at the company headquarters in Weil am Rhein, Germany. The rapidly growing B2C demand is met by an online shop. In the course of this project, SSI SCHAEFER extends the storage capacity of the Carhartt WIP logistics center and increases the process efficiency of made-to-order production for various distribution channels, thanks to optimized material flows and modern system technology.

SSI SCHAEFER will implement a fully automated 5-aisle Cuby shuttle system with about 35,000 carton storage locations, a pre-zone and a high-speed loop in the add-on building, which exceeds 4,000 m². The dynamic and completely scalable storage system is operated by ten lifts to ensure high performance with a compact design. A potential expansion by three aisles is already considered in the installation layout. To guarantee successful sequencing of source cartons and consistent material supply of the eight connected picking locations, SSI SCHAEFER will install eight sequencing towers with 2 x 23 transfer locations each. An optional expansion by up to four towers for this automation area is already included in the installation layout. The picking locations are equipped with Put to Light technology and integrated into the system concept and material flows.

The new 1.6 km conveying system is set to supply 20 new packing work stations, a semi-automated returns work station and eleven special handling work stations for value-added services (VAS). Additionally, it is connected to the material flows of the already existing system. The existing system will be modified as well: SSI SCHAEFER will extend the 8-aisle miniload by two aisles with 9,800 storage locations. For further process support, SSI SCHAEFER also integrates a wide range of handling systems into the new conveying system, such as automatic carton openers and erectors, tape carton sealers, scanners and label applicators. SSI SCHAEFER implements the warehouse management system WAMAS^® in the WIP logistics center for warehouse management and process control. Material flow structures for B2B shipping remain intact, while SSI SCHAEFER will restructure the material flow for B2C shipping, returns handling and the special handling area (VAS). In doing so, the system technology of B2B shipping is considered and incorporated to a large extent. The go-live date for the entire system is planned for the first quarter of 2020.